On-Vehicle Repair

1. Remove the 3 bolts and cruise control actuator.
2. Disconnect the connector.
   Fig 1: Removing Cruise Control Actuator

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Disconnect the cable from the throttle linkage.

(see PARK/NEUTRAL POSITION (PNP) SWITCH  )

(See VALVE BODY ASSEMBLY  )

Fig 2: Removing Valve Body

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the bolt and retaining plate.
2. Pull out the cable from the transaxle case.
   Fig 3: Removing Throttle Cable

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

If the throttle cable is new, do the following operations  a &  b .

1. Bend the cable so there is a radius of about 200 mm (7.87 in.).
2. Pull the inner cable lightly until slight resistance is felt, and hold it there.
3. Stake the stopper, 0.8-1.5 mm (0.031-0.059 in.) from the end of outer cable.
4. Install a new O-ring to the throttle cable.
   Fig 4: Installing Throttle Cable

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Make sure to push it in all the way.
6. Install the retaining plate and bolt.

   Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf) 

Torque: 15 N.m (150 kgf.cm, 11 ft.lbf) 

1. Install the cruise control actuator with the 3 bolts.

   Torque: 13 N.m (130 kgf.cm, 9 ft.lbf) 

2. Connect the connector.