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Section 372 (Radiator): Installation

WARNING: This page is about a different car, the 2004 Toyota Celica. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL ELECTRIC COOLING FAN TO RADIATOR 

    Install the cooling fan with the 2 bolts.

    1. Torque: 5.0 N.m (51 kgf.cm, 44 in..lbf) 
  2. INSTALL RADIATOR ASSEMBLY 
    1. Install the 2 lower radiator support bushings.
    2. Install the radiator assembly.
    3. Install the 2 upper radiator support bushings.
    4. Install the radiator upper support with the 2 bolts.
    5. w/ Cruise control system:
      1. Install the cruise control actuator with the 3 bolts.
    6. Install the 2 upper condenser supports with the 4 bolts.
    7. Install the center brace with the 2 bolts.
    8. Install the hood lock with the 3 bolts.
    9. Connect the 2 A/T oil cooler hoses.
    10. Connect the lower radiator hose.
    11. Connect the upper radiator hose.
    12. Connect the No. 1 electric cooling fan connector.
    13. Connect the No. 2 electric cooling fan connector.
      Fig 1: Installing Radiator Assembly
      G02895517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL ENGINE COOLANT RESERVOIR 
    1. Install the engine coolant reservoir with the bolt.
      1. Torque: 5.0 N.m (51 kgf.cm, 44 in..lbf) 
    2. Connect the 3 radiator reservoir hoses.
  4. INSTALL AIR CLEANER 
  5. 2ZZ-GE: 
    1. INSTALL AIR PUMP ASSEMBLY (See  EMISSION CONTROL  ) 
  6. INSTALL BUMPER COVER (See  COMPONENTS  ) 
  7. FILL WITH ENGINE COOLANT 
  8. INSTALL UPPER FRONT FENDER APRON SEAL AND UPPER RADIATOR SUPPORT SEAL 
  9. START ENGINE AND CHECK FOR COOLANT LEAKS 
    Fig 2: Installing Engine Coolant Reservoir
    G02895518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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