FixVault

Inspection Procedure

HINT:

Read freeze frame data using the hand-held tester or the OBD II scan tool. Freeze frame data records the engine conditions when a malfunction is detected. When troubleshooting, freeze frame data can help determine if the vehicle was running or stopped, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, as well as other data from the time when a malfunction occurred.

  1. Check voltage between terminal FPR and E1 of ECM. 

    CHECK: 

    Measure the voltage between terminals of E5 and E7 ECM connectors.

    OK: 

    Tester Connection Specified Condition Table

    Tester Connection Condition Specified Condition
    FPR (E5-33) - E1 (E7-1) STA signal ON 9 to 14 V
    FPR (E5-33) - E1 (E7-1) STA signal OFF 0 to 3 V
    Fig 1: Locating FPR and E1 terminal of ECM
    G02910222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. OK: Replace ECM (See  INSPECTION  . 
    2. NG: Go to Next Step 
  2. Check fuel pump relay. 

    PREPARATION: 

    Remove the fuel pump relay from the engine room R/B.

    CHECK: 

    Inspect the fuel pump relay.

    OK: 

    Tester Connection Specified Condition Table

    Tester Connection Specified Condition
    1-2 Continuity
    3-4 Continuity
    3-5 No continuity
    3-5 Continuity (Apply battery voltage terminal 1 and 2)
    Fig 2: Inspecting Fuel Pump Relay
    G02910223Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: Replace fuel pump relay. 
    2. OK: Go to Next Step 
  3. Check for open and short in harness and connector between fuel pump relay and ECM. 

    PREPARATION: 

    1. Remove the fuel pump relay from the engine room J/B.
    2. Disconnect the E5 ECM connector.

    CHECK: 

    Measure the resistance between wire harness side connectors.

    OK: 

    Tester Connection Specified Condition Table

    Tester Connection Specified Condition
    Engine Room J/B (Fuel pump relay terminal 1) - FPR (E5-33) Below 1 Ω
    Engine Room J/B (Fuel pump relay terminal 1) or FPR (E5-33) - Body ground 10 kΩ or higher
    Fig 3: Locating Fuel Pump Relay terminal
    G02910224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 4: Disconnecting E5 ECM Connector
    G02910225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: Repair or replace harness or connector. 
    2. OK: Replace ECM (See  INSPECTION  ).