FixVault

Power Door Lock Control System: Inspection

  1. Inspect Driver Side Door Lock Control Switch Continuity 
    Fig 1: Identifying Driver Side Door Lock Control Switch Connector & Terminals
    G02911811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    DRIVER SIDE DOOR LOCK CONTROL SWITCH CONTINUITY CHECK

    Switch position Tester connection Specified condition
    LOCK 1 - 3, 5 - 6 Continuity
    OFF - No continuity
    UNLOCK 1 - 6, 3 - 5 Continuity

    If the continuity is not as specified, replace the switch.

  2. Drive Side Door: Inspect Door Key Lock And Unlock Switch Continuity 
    Fig 2: Identifying Door Key Lock & Unlock Switch Connector Terminals
    G02911812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    INSPECTING DOOR KEY LOCK AND UNLOCK SWITCH CONTINUITY CHECK

    Switch position Tester connection Specified condition
    LOCK 2 - 4 Continuity
    OFF - No continuity
    UNLOCK 2 - 3 Continuity

    If the continuity is not as specified, replace the switch.

  3. Passenger Side Door: Inspect Door Key Lock And Unlock Switch Continuity 
    Fig 3: Identifying Door Key Lock & Unlock Switch Connector Terminals (Passenger Side Door)
    G02911813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    INSPECTING DOOR KEY LOCK AND UNLOCK SWITCH CONTINUITY CHECK

    Switch position Tester connection Specified condition
    LOCK 3 - 5 Continuity
    OFF - No continuity
    UNLOCK 4 - 5 Continuity

    If the continuity is not as specified, replace the switch.

  4. Driver Side Door: Inspect Door Unlock Detection Switch Continuity 
    Fig 4: Identifying Door Unlock Detection Switch Connector Terminals (Driver Side Door)
    G02911814Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    INSPECTING DOOR UNLOCK DETECTION SWITCH CONTINUITY CHECK

    Switch position Tester connection Specified condition
    OFF (Door Lock set to LOCK) - No continuity
    ON (Door Lock set to UNLOCK) 1 - 2 Continuity

    If the continuity is not as specified, replace the switch.

  5. Passenger Side Door: Inspect Door Unlock Detection Switch Continuity 
    Fig 5: Identifying Door Unlock Detection Switch Connector Terminals (Passenger Side Door)
    G02911815Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    INSPECTING DOOR UNLOCK DETECTION SWITCH CONTINUITY CHECK

    Switch position Tester connection Specified condition
    OFF (Door Lock set to LOCK) - No continuity
    ON (Door Lock set to UNLOCK) 5 - 6 Continuity

    If the continuity is not as specified, replace the switch.

  6. Driver Side Door: Inspect Door Lock Motor Operation 
    1. Connect the positive (+) lead from the battery to terminal 6 and the negative (-) lead to terminal 5, and check that the door lock link moves to UNLOCK position.
    2. Reverse the polarity and check that the door lock link moves to LOCK position.
      Fig 6: Inspecting Door Lock Motor Operation (Driver Side Door)
      G02911816Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the operation is not as specified, replace the door lock assembly.

  7. Passenger Side Door: Inspect Door Lock Motor Operation 
    1. Connect the positive (+) lead from the battery to terminal 2 and the negative (-) lead to terminal 1, and check that the door lock link moves to UNLOCK position.
    2. Reverse the polarity and check that the door lock link moves to LOCK position.

    If the operation is not as specified, replace the door lock assembly.

    Fig 7: Inspecting Door Lock Motor Operation (Passenger Side Door)
    G02911817Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. Inspect Driver's Door PTC Thermistor Operation 
    1. Connect the negative (-) lead from the ammeter to terminal 6, and the positive (+) lead to negative terminal of the battery.
    2. Connect the negative (-) lead from the battery to terminal 5.
    3. Check that the current changes from approximately 3.2 A to less than 0.5 A within 20 to 70 seconds.
      Fig 8: Inspecting Driver's Door PTC Thermistor Operation (1 Of 2)
      G02911818Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the leads from terminals.
    5. Approximately 60 seconds later, connect the positive (+) lead from the battery to terminal 5 and the negative (-) lead to terminal 6, and check that the door lock moves to the LOCK position.

      If the operation is not as specified, replace the door lock assembly.

      Fig 9: Inspecting Driver's Door PTC Thermistor Operation (2 Of 2)
      G02911819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. Inspect Passenger Side Door PTC Thermistor Operation 
    1. Connect the negative (-) lead from the ammeter to terminal 2, and the positive (+) lead to negative terminal of the battery.
    2. Connect the negative (-) lead from the battery to terminal 1.
    3. Check that the current changes from approximately 3.2 A to less than 0.5 A within 20 to 70 seconds.
      Fig 10: Inspecting Passenger Side Door PTC Thermistor Operation (1 Of 2)
      G02911820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the leads from terminals.
    5. Approximately 60 seconds later, connect the positive (+) lead from the battery to terminal 1 and the negative (-) lead to terminal 2, and check that the door lock moves to the LOCK position.

      If the operation is not as specified, replace the door lock assembly.

      Fig 11: Inspecting Passenger Side Door PTC Thermistor Operation (2 Of 2)
      G02911821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. Inspect Driver Side Door PTC Thermistor Operation 
    1. Connect the positive (+) lead from the battery to terminal 6 and the negative (-) lead to terminal 5.
    2. Attach a current-measuring probe to either the positive (+) lead or the negative (-) lead, and check that the current changes from approximately 3.2 A to less than 0.5 A within 20 to 70 seconds.
      Fig 12: Inspecting Driver Side Door PTC Thermistor Operation
      G02911822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the leads from terminals.
    4. Approximately 60 seconds later, reverse the polarity, and check that the door lock moves to the LOCK position.

      If the operation is not as specified, replace the door lock assembly.

      Fig 13: Inspecting Driver Side Door PTC Thermistor Operation
      G02911823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. Inspect Passenger Side Door PTC Thermistor Operation 
    1. Connect the positive (+) lead from the battery to terminal 2 and the negative (-) lead to terminal 1.
    2. Attach a current-measuring probe to either the positive (+) lead or the negative (-) lead, and check that the current changes from approximately 3.2 A to less than 0.5 A within 20 to 70 seconds.
      Fig 14: Inspecting Passenger Side Door PTC Thermistor Operation
      G02911824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the leads from terminals.
    4. Approximately 60 seconds later, reverse the polarity, and check that the door lock moves to the LOCK position.

      If the operation is not as specified, replace the door lock assembly.

      Fig 15: Inspecting Passenger Side Door PTC Thermistor Operation
      G02911825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002