Input Shaft: Reassembly

NOTE: Coat all of the sliding and rotating surfaces with gear oil before reassembly.

Assemble No. 2 Hub Sleeve And No. 2 Clutch Hub
1. Install the 3 No. 2 shifting key springs and 3 No. 2 shifting keys to the No. 2 clutch hub.
2. Install the No. 2 hub sleeve to the No. 2 clutch hub.
  NOTE: Assemble the No. 2 hub sleeve and No. 2 clutch hub in the direction shown in Fig 1.
  
  Fig 1: Assembling No. 2 Hub Sleeve & No. 2 Clutch Hub
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install Needle Roller Bearing, 3RD Gear, No. 2 Synchronizer Ring (For 3RD Gear), No. 2 Hub Sleeve And No. 2 Clutch Hub Assembly
1. Apply gear oil to the needle roller bearing and install it.
2. Install the 3rd gear and No. 2 synchronizer ring (for the 3rd gear).
  
  Fig 2: Installing 3RD Gear & No. 2 Synchronizer Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Distinguish the No. 2 synchronizer ring (for the 3rd gear) by the teeth on the synchronizer ring.
3. Install the No. 2 hub sleeve and No. 2 clutch hub assembly so that the No. 2 synchronizer ring slots and No. 2 shifting keys are aligned.
  NOTE: Be sure to install the No. 2 hub sleeve and No. 2 clutch hub assembly in the correct direction, as shown in Fig 2.
4. Using a press, press in the No. 2 hub sleeve and No. 2 clutch hub assembly.
  
  Fig 3: Installing No. 2 Hub Sleeve & No. 2 Clutch Hub Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install Snap Ring

Select a snap ring from the table below that will make the thrust clearance of the No. 2 clutch hub less than 0.1 mm (0.0039 in.).

Fig 4: Install Snap Ring

G02911452

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SNAP RING SPECIFICATIONS

Mark	Thickness mm (in.)	Mark	Thickness mm (in.)
0	2.30 (0.0906)	3	2.48 (0.0976)
1	2.36 (0.0929)	4	2.54 (0.1000)
2	2.42 (0.0953)	5	2.60 (0.1024)

Using a screwdriver and hammer, tap in the snap ring.
NOTE: Take care not to damage the journal surface of the input shaft.

Inspect 3RD Gear Thrust Clearance (See DISASSEMBLY )
Install Spacer, Needle Roller Bearing, No. 2 Synchronizer Ring (For 4TH Gear), 4TH Gear And Rear Radial Ball Bearing
1. Install the spacer.
  
  Fig 5: Installing Spacer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply gear oil to the needle roller bearings and install it.
3. Place the No. 2 synchronizer ring (for the 4th gear) on the No. 2 hub sleeve assembly and align the No. 2 synchronizer ring slots with the No. 2 shifting keys.
4. Install the 4th gear.
  NOTE: Distinguish the No. 2 synchronizer ring (for the 4th gear) by the teeth on the synchronizer ring.
5. Using SST and a press, press in the rear radial ball bearing.
  SST 09608-00071
  
  NOTE: Be sure to install the rear radial ball bearing in the correct direction, as shown in Fig 6.
  
  Fig 6: Installing Rear Radial Ball Bearing Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Set SST to the bearing inner race securely.

Install Snap Ring

Select a snap ring from the table below that will make the thrust clearance of the rear radial ball bearing less than 0.1 mm (0.0039 in.).

Fig 7: Installing Snap Ring

G02911455

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SNAP RING SPECIFICATION

Mark	Thickness mm (in.)	Mark	Thickness mm (in.)
A	2.29 (0.0902)	D	2.47 (0.0972)
B	2.35 (0.0925)	E	2.53 (0.0996)
C	2.41 (0.0949)	F	2.59 (0.1020)

Using a screwdriver and hammer, tap in the snap ring.
NOTE: Take care not to damage the journal surface of the input shaft.

Inspect 4TH Gear Thrust Clearance. See DISASSEMBLY .