FixVault

Section 479 (Supplemental Restraint System - Diagnostics): Pre-Check

WARNING: This page is about a different car, the 2004 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. DIAGNOSIS SYSTEM 
    1. Check the DLC3.

      HINT:

      The vehicle's ECM uses ISO 9141-2 for communication. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 9141-2 format.

      Fig 1: Identifying DLC3 Connector Terminal
      G02913135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      DLC3 CONNECTOR TERMINAL CHECK

      Terminal No. Connection/Voltage or Resistance Condition
      7 Bus (+) Line/Pulse generation During Transmission
      4 Chassis ground <--> Body ground/Below 1 Ω Always
      16 Battery positive <--> Body ground/10 to 14 V Always

      HINT:

      If your display shows UNABLE TO CONNECT TO VEHICLE when you have connected the cable of the OBD II scan tool or hand-held tester to the DLC3, turned the ignition switch ON and operated the scan tool, there is a problem on the vehicle side or tool side.

      • If communication is normal when the tool is connected to another vehicle, inspect the DLC3 on the original vehicle.
      • If communication is still not possible when the tool is connected to another vehicle, the problem is probably in the tool itself, so consult the Service Department listed in the tool's instruction manual.
  2. SRS WARNING LIGHT CHECK 
    1. Turn the ignition switch to the ON position, and check that the SRS warning light turns on for approximately 6 seconds (primary check).
    2. Check that the SRS warning light turns off approximately 6 seconds after the ignition switch is turned to the ON position (constant check).
      Fig 2: Checking SRS Warning Light
      G02913136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      When any of the following symptoms occur, refer to the "Problem Symptoms Table" (see PROBLEM SYMPTOMS TABLE  ).

      • The SRS warning light turns on occasionally, after the primary check period has elapsed.
      • The SRS warning light turns on, but DTC is not output.
      • The ignition switch is turned from the LOCK to ON position, but the SRS warning light does not turn on.
  3. CHECK DTC (Using hand-held tester) 
    1. Check the DTCs.
      1. Connect the hand-held tester to the DLC3.
      2. Fig 3: Connecting Hand Held Tester To DLC3
        G02913137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Turn the ignition switch to the DLC3.
      4. Read the DTCs by following the prompts on the tester screen.

        HINT:

        Refer to the hand-held tester operator's manual for further details.

  4. CHECK DTC (Using diagnosis check wire) 
    1. Check the DTCs (present trouble code).
      1. Turn the ignition switch to the ON position, and wait for approximately 60 seconds.
      2. Using SST, connect terminals TC and CG of the DLC3.

        SST 09843-18040

        Fig 4: Connecting Terminals TC And CG Of DLC3
        G02913138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Connect the terminals to the correct positions to avoid a malfunction.
    2. Check the DTCs (past trouble code).
      1. Using SST, connect terminals TC and CG of the DLC3.

        SST 09843-18040

        NOTE: Connect the terminals to the correct positions to avoid a malfunction.
      2. Turn the ignition switch to the ON position, and wait for approximately 60 seconds.
    3. Read the DTCs.
      1. Read the blinking patterns of the DTCs. As examples, the blinking patterns for trouble codes 11 and 31 are shown in Fig 5.
        • Normal system code indication (without past trouble code)

          The light blinks twice per second.

        • Normal system code indication (with past trouble code)

          When the past trouble code is stored in the airbag sensor assy center, the light blinks only once per second.

        If there are more than 1 code, there will be a 2.5-second pause between each code. After all codes are shown, there will be a 4.0-second pause, and they all will be repeated.

        HINT:

        • If 2 or more malfunctions are found, the indication begins with the smaller numbered code.
        • If DTCs are indicated without connecting the terminals, proceed to the "TC terminal circuit". See TC TERMINAL CIRCUIT  .
          Fig 5: Reading DTC Codes
          G02913139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CHECK DTC 

    Check Mode (Using hand-held tester) 

    1. Connect the hand-held tester to the DLC3.
    2. Fig 6: Connecting Hand-Held Tester To DLC3
      G02913140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Turn the ignition switch ON.
    4. Select the "TEST MODE", and proceed checking with the hand-held tester screen.

      HINT:

      Hand-held tester only:

      Compared to the normal mode, the check mode has an increased sensitivity to detect malfunctions. Furthermore, the same diagnostic items as ones detected in the normal mode can also be detected in the check mode.

  6. CLEAR DTC (Using service wire) 
    1. Clear the DTCs.
      1. When the ignition switch is turned off, the DTCs are cleared.

        HINT:

        Some DTC may not be cleared by turning off the ignition switch. In this case, proceed to the next procedure.

      2. Using SST, connect terminals TC and CG of the DLC3, and then turn the ignition switch to the ON position.

        SST 09843-18040

      3. Disconnect terminal TC of the DLC3 within 3 to 10 seconds after the DTCs are output, and check if the SRS warning light turns on after 3 seconds.
      4. Within 2 to 4 seconds after the SRS warning light turns on, connect terminals TC and CG of the DLC3.
      5. The SRS warning light should turn off within 2 to 4 seconds after connecting terminals TC and CG of the DLC3. Then, disconnect terminal TC within 2 to 4 seconds after the SRS warning light turns off.
      6. The SRS warning light turns on again within 2 to 4 seconds after disconnecting terminal TC. Then, reconnect terminals TC and CG within 2 to 4 seconds after the SRS warning light turns on.
      7. Check if the SRS warning light turns off 2 to 4 seconds after connecting terminals TC and CG of the DLC3. Also check if the normal system code is output within 1 second after the SRS warning light turns off.

        If DTCs are not cleared, repeat this procedure until the codes are cleared.

    Fig 7: DTC Clearing Procedure Chart (Using Service Wire)
    G02913141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. RELEASE METHOD OF AIRBAG ACTIVATION PREVENTION MECHANISM 

    An airbag activation prevention mechanism is built into the connector for the squib circuit of the SRS.

    As explained in the troubleshooting later, insert a paper with the same thickness as the male terminal between the terminal and the short spring to release it (refer to Fig 8 and Fig 9).

    CAUTION: Never release the airbag activation prevention mechanism on the squib connector.
    NOTE:
    • Do not release the airbag activation prevention mechanism unless specifically directed by the troubleshooting procedure.
    • To prevent the terminal and the short spring from being damaged, always use a paper with the same thickness as the male terminals.
Fig 8: Identifying Airbag Sensor Assembly
G02913142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 9: Identifying Airbag Assembly Connector Terminals
G02913143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002