FixVault

Engine Co/HC Emission Testing (5VZ-FE): Inspection

NOTE:

This check is used only to determine whether or not the idle CO/HC complies with regulations.

  1. INITIAL CONDITIONS 
    1. Engine at normal operating temperature.
    2. Air cleaner installed.
    3. All pipes and hoses of air induction system connected.
    4. All accessories switched OFF.
    5. All vacuum lines properly connected.
    6. SFI system wiring connectors fully plugged.
    7. Ignition timing checked correctly.
    8. Transmission in neutral position.
    9. Tachometer and CO/HC meter calibrated by hand.
  2. START ENGINE 
  3. RACE ENGINE AT 2,500 RPM FOR APPROX. 180 SECONDS 
  4. INSERT CO/HC METER TESTING PROBE AT LEAST 40 cm (1.3 ft) INTO TAILPIPE DURING IDLING 
    Fig 1: Inserting CO/HC Meter Testing Probe
    G03078209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. IMMEDIATELY CHECK CO/HC CONCENTRATION AT IDLE AND/OR 2,500 RPM 

    Complete the measuring within 3 minutes.

    NOTE:

    When doing the 2 mode (2,500 RPM and idle) test, follow the measurement order prescribed by the applicable local regulations.

  6. TROUBLESHOOTING 

    If the CO/HC concentration does not comply with regulations, troubleshoot in the order given below.

    1. Check the A/F sensor or heated oxygen sensor operation (See CIRCUIT DESCRIPTION ).
    2. See the table below for possible causes, and then inspect and correct the applicable causes if necessary.
    PROBLEM SYMPTOMS TABLE - CO/HC

    CO HC Symptoms Causes
    Normal High Rough idle
    • 5. Faulty ignition:
      • Incorrect timing
      • Fouled, shorted or improperly gapped plugs
      • Open or crossed high-tension cords
    • Incorrect valve clearance
    • Leaky intake and exhaust valves
    • Leaky cylinder
    Low High Rough idle (Fluctuating HC reading)
    1. Vacuum leak:
      • PCV hose
      • Intake manifold
      • Air intake chamber
      • Intake air connector
      • Throttle body
      • IAC valve
      • Brake booster line
    2. Lean mixture causing misfire
    High High Rough idle (Black smoke from exhaust)
    1. Restricted air filter
    2. Plugged PCV valve
    3. Faulty SFI systems:
    • Faulty fuel pressure regulator
    • Clogged fuel return line
    • Defective ECT sensor
    • Faulty ECM
    • Faulty injector
    • Faulty throttle position sensor
    • Faulty MAF meter