FixVault

Suspension Control System: Precaution

  1. JACK OR LIFT UP AND DOWN 
    1. When jacking up or lifting up, stop operating the air suspension control system by pressing the height control OFF switch.
      Fig 1: Identifying Height Control OFF Switch
      G02572421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. DISCONNECT AND CONNECT HEIGHT CONTROL TUBE 
    NOTE:
    • Disconnecting and connecting the height control tube should be performed by hand to prevent foreign objects form entering.
    • Never damage the height control tube.
    1. Disconnect the height control tube.
      1. Pinch "A" of the connector No. 1 and pull it out from the housing.
        Fig 2: Pinching "A" And Pulling Out From Housing
        G02572422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Set SST to the tube.

        SST 09730-00010

        Fig 3: Setting SST To Tube
        G02572423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Insert SST into the housing to expand the claw of connector No. 2 in the housing.
        Fig 4: Inserting SST Into Housing To Expand Claw Of Connector No. 2 In Housing
        G02572424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Pull out the tube with SST inserted.
        NOTE: Never pull the tube forcibly.
      5. Insert a flat-head thin-bladed screwdriver into the circular hole on the housing, remove a connector No. 2, 2 O-rings and a plate from the housing.

      HINT:

      O-ring, plate and connector No.2 are non-reusable parts.

    2. Install height control tube O-ring and plate.
      Fig 5: Installing Height Control Tube O-Ring And Plate
      G02572425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: When replacing the parts on which the tube to be installed with a new one, it is not necessary to perform the procedure for installation.
      1. Apply MP grease to 2 new O-rings and plate, install them to the straight tube or an equivalent.
        NOTE: Install the plate between the O-rings.
        Never adhere foreign objects to the O-rings and height control tube to prevent air leaks.
      2. Insert the tube on which 2 O-rings and a plate are installed into the housing, and then push it in lightly with rolled up cardboard.
        Fig 6: Inserting Tube On Which 2 O-Rings And Plate Are Installed Into Housing
        G02572426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Push the connector No. 2 into the housing to the position where a clicking sound is heard.
        Fig 7: Pushing Connector No. 2 Into Housing To Position
        G02572427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the height control tube.
      1. Push the tube and connector No. 1 into the housing to the position where a clicking sound is heard.
      Fig 8: Pushing Tube And Connector No. 1 Into Housing To Position
      G02572428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:
  • Slide the phase of the housing port from that of the connector No.1 claw 90° to install.
  • Pull the tube lightly to make sure that it is securely connected.