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Rear Door: Disassembly

  1. REMOVE DOOR INSIDE HANDLE BEZEL No. 2 

    Using a screwdriver, remove the door inside handle bezel No. 2 as shown in the illustration.

    HINT:

    Tape up the screwdriver tip before use.

    Fig 1: Removing Door Inside Handle Bezel No. 2
    G03069085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE DOOR INSIDE HANDLE BEZEL No. 1 
    1. Remove the screw.
    2. Using a screwdriver, remove the door inside handle bezel No. 1 as shown in the illustration.

    HINT:

    Tape up the screwdriver tip before use.

    Fig 2: Removing Door Inside Handle Bezel No. 1
    G03069086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE POWER WINDOW SWITCH 
    1. Using a screwdriver, remove the power window switch as shown in the illustration.

      HINT:

      Tape up the screwdriver tip before use.

    2. Disconnect the connector.
      Fig 3: Removing Power Window Switch
      G03069087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE DOOR COURTESY LIGHT 

    Using a screwdriver, remove the door courtesy light, then disconnect the connector.

    HINT:

    Tape up the screwdriver tip before use.

    Fig 4: Removing Door Courtesy Light
    G03069088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE DOOR TRIM 
    1. Remove the 3 screws and 4 clips.
    2. Insert a screwdriver between the door and door trim to pry the trim.
      NOTE: Be careful not to damage the door and door trim.
      Fig 5: Removing Door Trim
      G03069089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Tape up the screwdriver tip before use.

    3. Pull the trim upward to remove it.
  6. REMOVE INSIDE HANDLE 
    1. Remove the screw and the inside handle.
    2. Disconnect the 2 control cables from the inside handle as shown in the illustration.
  7. REMOVE SPEAKER 

    Remove the 3 screws and speaker, then disconnect the connector.

    Fig 6: Removing Speaker
    G03069090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE SERVICE HOLE COVER 
    1. Remove the clamps and wire harness.
    2. Remove the service hole cover.
    NOTE: Do not tear the cover.

    HINT:

    At the time of reassembly, bring out the 2 control cables and wire harness through the service hole cover.

    Fig 7: Removing Service Hole Cover
    G03069091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE DOOR BELT MOULDING 

    Using a scraper, remove the door belt moulding.

    HINT:

    Tape up the scraper tip before use.

  10. REMOVE DOOR GLASS RUN 
    Fig 8: Removing Door Belt Moulding
    G03069092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE DIVISION BAR 

    Remove the 2 bolts, screw and division bar.

  12. REMOVE DOOR GLASS 

    Disconnect the glass from the regulator arm and remove the door glass by pulling it upward.

  13. REMOVE QUARTER WINDOW GLASS WITH WEATHERSTRIP 
    Fig 9: Removing Quarter Window Glass With Weatherstrip
    G03069093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE WINDOW REGULATOR 
    1. Disconnect the connector, then remove the 3 bolts.

      Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

    2. Loosen the bolt and window regulator.

      Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

    HINT:

    • Remove the regulator through the service hole.
      Fig 10: Removing Regulator Through Service Hole
      G03069094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • At the time of reassembly, apply MP grease to the window regulator.
    NOTE: At the time of reassembly, please refer to the following item.
    Do not apply grease to the spring of the window regulator.
    Fig 11: Applying MP Grease To Window Regulator
    G03069095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE DOOR LOCK 
    1. Remove the screw.
    2. Disconnect the connector.
    3. Disconnect the link from outside handle.
    4. Using a Torx wrench, remove the 3 screws and door lock through the service hole.

      Torx wrench: T30 (Part No. 09042-00010 or locally manufactured tool) 

      Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

    HINT:

    At the time of reassembly:

    Fig 12: Removing Door Lock
    G03069096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • Apply adhesive to the 3 screws.

      Part No. 08833-00070, THREE BOND 1324 or equivalent. 

    • Remove the protector, and apply MP grease to the sliding and rotating parts of the door lock.
  16. REMOVE OUTSIDE HANDLE 

    Remove the 2 bolts and outside handle.

    Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

    Fig 13: Removing Outside Handle
    G03069097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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