Manual Transaxle Assembly: Replacement

1. Using SST, remove the input shaft front bearing.

   SST 09612-65014

   Fig 1: Removing Input Shaft Front Bearing Using SST

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2. Using a screwdriver, pry out the oil seal.
   Fig 2: Prying Out Oil Seal Using A Screwdriver

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3. Using SST and a hammer, tap in a new oil seal.

   SST 09950-60010 (09951-00360), 09950-70010 (09951-07150)

   Depth: 15.8 +/- 0.2 mm (0.622 +/- 0.008 in.) 

4. Coat the lip of the oil seal with MP grease.
   Fig 3: Installing Oil Seal Using SST And A Hammer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using SST and a press, press in a new input shaft front bearing.

   SST 09950-60010 (09951-00400), 09950-70010 (09951-07150)

   Depth: 0 to 0.3 mm (0 to 0.012 in.) 

Fig 4: Installing Input Shaft Front Bearing Using SST And A Press

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the bolt and bearing lock plate.
2. Using SST, drive out the output shaft front bearing.

   SST 09308-00010

   Fig 5: Removing Output Shaft Front Bearing Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the output shaft cover.
4. Install the output shaft cover.
   NOTE: Install the output shaft cover projection into the case side hollow.
   Fig 6: Installing Output Shaft Cover

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using SST and a press, press in a new output shaft front bearing.

   SST 09950-60010 (09951-00560), 09950-70010 (09951-07150)

   NOTE:

   • Be sure to install a new bearing in the correct direction, as shown in the illustration.
   • When replacing the output shaft front bearing, replace the output shaft front bearing inner race along with it.
6. Install the bearing lock plate with the bolt.

   Torque: 11 N.m (115 kgf.cm, 8 ft.lbf) 

Install the transaxle case receiver to the transaxle case with the bolt.

1. Torque: 11 N.m (115 kgf.cm, 8 ft.lbf) 

Fig 7: Installing Output Shaft Front Bearing Using SST

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a hexagon wrench, remove the straight screw plug.
2. Using a pin punch and a hammer, tap out the slotted spring pin.
   Fig 8: Removing Straight Screw Plug Using A Hexagon Wrench

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Replace the reverse restrict pin.
4. Using a pin punch and a hammer, tap in the slotted spring pin.
5. Apply sealant to the screw plug threads.

   Sealant: 

   Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent 

6. Using a hexagon wrench, install the straight screw plug.

   Torque: 13 N.m (130 kgf.cm, 9 ft.lbf) 

Fig 9: Replacing Reverse Restrict Pin

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1. Using a screwdriver, pry out the oil seal.
   Fig 10: Removing Oil Seal Using A Screwdriver

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, press out the bushing.

   SST 09950-60010 (09951-00200, 09951-00210), 09950-70010 (09951-07150)

   Fig 11: Removing Bushing Using SST And A Press

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and a press, press in a new bushing.

   SST 09950-60010 (09951-00200), 09950-70010 (09951-07150)

   Depth: 0.65 +/- 0.25 mm (0.0256 +/- 0.0098 in.) 

   Fig 12: Installing Bushing Using SST And A Press

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST and a plastic-faced hammer, carefully tap in a new oil seal.

   SST 09950-60010 (09951-00270), 09950-70010 (09951-07150)

   Depth: 0.70 +/- 0.50 mm (0.0276 +/- 0.0197 in.) 

Fig 13: Installing Oil Seal Using SST And A Plastic-Faced Hammer

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002