Sliding Roof: Replacement
- REMOVE ROOF HEADLINING ASSY (See REPLACEMENT )
- REMOVE SLIDING ROOF GLASS SUB-ASSY
- Using a Torx wrench (T25), remove the 4 screws the sliding roof glass.
- Pull the glass upward to remove it.
- REMOVE SLIDING ROOF WEATHERSTRIP
- REMOVE SLIDING ROOF DRIVE GEAR SUB-ASSY NOTE: Remove the drive gear with the sliding roof fully closed.
- Disconnect the connector.
- Remove the 3 bolts and drive gear.
- Remove the screw and cam plate cover.
- Turn the drive gear to align the point marks, as shown in the illustration.
- Install the cam plate cover and screw.NOTE: At the time of installation, if the sliding roof position and drive gear fully closed position are not aligned, the sliding roof will not operate normally.
- REMOVE SLIDING ROOF HOUSING ASSY
- Disconnect the 4 drain hoses from the housing.
- Remove the 8 bolts and 4 brackets.
- Remove the 6 nuts and housing.
- REMOVE SLIDING ROOF PANEL STOPPER
- Remove the 2 screws and 2 stoppers.
- REMOVE SUNSHADE TRIM SUB-ASSY
- Remove the 2 screws and 2 stoppers.
- Slide the sunshade trim backward, and remove it.
- REMOVE ROOF DRIP CHANNEL REAR
- Remove the roof drip channel rear as shown in the illustration.
- REMOVE SLIDING ROOF DRIVE CABLE LH
- Slide the drive cable backward, and remove it.
- REMOVE SLIDING ROOF DRIVE CABLE RH
- Slide the drive cable backward, and remove it.
- REMOVE ROOF WIND DEFLECTOR PANEL SUB-ASSY
- Remove the 2 screws and deflector panel.
- REMOVE SLIDING ROOF GUIDE BLOCK LH
- Remove the 2 screws and guide block.
- REMOVE SLIDING ROOF GUIDE BLOCK RH
- Remove the 2 screws and guide block.
- REMOVE SLIDE ROOF RAIL SUB-ASSY
- Remove the 6 screws and roof rail from the housing.
- INSTALL SLIDING ROOF HOUSING ASSY
- Install the housing with the 6 nuts.
Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
- Install the 4 brackets with the 8 bolts.
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
- Connect the 4 drain hoses to the housing.
- Install the housing with the 6 nuts.
- INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSY
- Install the drive gear with the 3 bolts.
Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)
- Connect the connector.
- Install the drive gear with the 3 bolts.
- INSTALL SLIDING ROOF GLASS SUB-ASSY
Torque: 4.0 N.m(41 kgf.cm, 35 in.lbf)
- Check the difference in level between the sliding roof weatherstrip and roof panel.
Standard:
SLIDING ROOF WEATHERSTRIP AND ROOF PANEL CLEARANCE SPECIFICATIONClearance Specification Place (a) 0 + 1.5 mm (0 + 0.059 in.) Place (b) 0 + 1.5 mm (0 + 0.059 in.) 0 - 1.0 mm (0 - 0.039 in.) - ADJUST SLIDING ROOF GLASS SUB-ASSY
- Using a Torx wrench (T25), loosen the sliding roof glass installation screws.
- Adjust the sliding roof glass forward and backward.
- When the front or rear alignment is not correct, first remove the drive gear and sliding roof glass. Then adjust the drive rail.NOTE: Remove the drive gear with the sliding roof fully closed.
- Adjust the roof rail by sliding the cable forward or backward to align the 2 marks, as shown in the illustration.
- Install the drive gear and sliding roof glass.
- INSPECT FOR LEAKS
- Adjust the sliding roof and check that there are no water leaks.
- If water leaks are present, readjust the sliding roof.
- CHECK SLIDING ROOF FUNCTION (See REPLACEMENT )