Engine Cooling System: Radiator: Disassembly

1. Remove the drain plug.
2. Remove the O-ring.

SST 09230-01010

1. Install the claw to the overhaul handle, inserting it in the hole in part "A" as shown.
2. While gripping the handle, adjust the stopper bolt so that dimension "B" is as shown.

   Dimension: 0.2 to 0.3 mm (0.008 to 0.012 in.) 

   NOTE: If the stopper bolt is not adjusted, the claw may be damaged.
   Fig 1: Identifying Claw Stopper Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using SST to release the caulking, grip the handle until stopped by the stopper bolt.

SST 09230-01010

Fig 2: Releasing Caulking

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a soft-faced hammer, and remove the tank.
2. Remove the O-ring.
   Fig 3: Removing Tanks & O-Rings

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 2 cooler pipes
2. Loosen the 2 nuts, and remove the 2 pipes.
3. Remove the 2 nuts.
4. Remove the 2 O-rings from the oil cooler.
   Fig 4: Removing Oil Cooler Pipes From Lower Tank

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002