FixVault

Fuel Tank And Line: Removal

  1. PREVENT GASOLINE FROM SPILLING OUT (See  SFI SYSTEM   ) 
  2. REMOVE FUEL TANK CAP 
  3. REMOVE FUEL INLET PIPE SHIELD 

    Remove the 4 bolts and fuel inlet pipe shield.

    Fig 1: Removing 4 Bolts And Fuel Inlet Pipe Shield
    G02636130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE CHARCOAL CANISTER ASSEMBLY 
    1. Remove the 4 bolts and charcoal canister assembly.
    2. Disconnect the pump module connector, vent hose and purge line hose from the charcoal canister.
    Fig 2: Removing 4 Bolts And Charcoal Canister Assembly
    G02636131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. DISCONNECT SPEED SENSOR WIRE 

    Remove the nut and disconnect the speed sensor wire from the fuel tank.

    Fig 3: Removing Nut And Disconnecting Speed Sensor Wire From Fuel Tank
    G02636132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISCONNECT FUEL MAIN TUBE AND RETURN TUBE (See  SFI SYSTEM   ) 
    Fig 4: Disconnecting Fuel Main Tube And Return Tube
    G02636133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL TANK ASSEMBLY 
    1. Set up a transmission jack under the fuel tank.
    2. Remove the 2 nuts and disconnect the fuel pipe bracket from the body.
      Fig 5: Removing 2 Nuts And Disconnecting Fuel Pipe Bracket From Body
      G02636134Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and disconnect the 2 fuel tank bands from the fuel tank.
    4. Operate the transmission jack and remove the fuel tank.
  8. REMOVE FUEL PUMP ASSEMBLY (See  REMOVAL   ) 
    Fig 6: Removing Fuel Pump Assembly
    G02636135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002