FixVault

Fuel Tank And Line: Installation

  1. INSTALL FUEL PUMP ASSEMBLY (See  INSTALLATION   ) 
  2. INSTALL FUEL TANK ASSEMBLY 
    1. Set up the fuel tank on the transmission jack.
    2. Operate the transmission jack and install the fuel tank.
    3. Install the 2 fuel tank bands with the 2 bolts.

      Torque: 62 N.m (632 kgf.cm, 45 ft.lbf) 

      Fig 1: Installing Fuel Tank Bands
      G02636285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the fuel pipe bracket to the body with the 2 nuts.

      Torque: 20 N.m (204 kgf.cm, 15 ft.lbf) 

      Fig 2: Installing Fuel Pipe Bracket To Body
      G02636286Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT FUEL PUMP CONNECTOR 
  4. CONNECT FUEL MAIN TUBE AND RETURN TUBE (See  SFI SYSTEM   ) 
    Fig 3: Connecting Fuel Main Tube And Return Tube
    G02636287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT SPEED SENSOR WIRE 

    Connect the speed sensor wire to the fuel tank with the nut.

    Fig 4: Connecting Speed Sensor Wire
    G02636288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL CHARCOAL CANISTER ASSEMBLY 
    1. Connect the pump module connector, vent hose and purge line hose to the charcoal canister.
    2. Install the charcoal canister assembly with the 4 bolts.

      Torque:14.7 N.m (150 kgf.cm, 11 ft.lbf) 

    Fig 5: Installing Charcoal Canister Assembly
    G02636289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FUEL INLET PIPE SHIELD 
    1. Install the fuel inlet pipe shield with the 4 bolts.
      Fig 6: Installing Fuel Inlet Pipe Shield
      G02636290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel tank cap.
  8. CHECK FOR FUEL LEAKS 
  9. INSTALL SPARE TIRE