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Back Window Glass: Installation

  1. INSTALL BACK WINDOW GLASS STOPPER NO. 2 
    1. Apply Primer G to the installation part of the stoppers.
      NOTE:
      • Allow the Primer G to dry for 3 minutes or more.
      • Throw away any leftover Primer G.
      • Do not apply too much Primer G.
    2. Install 2 new stoppers onto the back window glass as shown in Fig 1 .
      Fig 1: Installing New Stoppers Onto Back Window Glass
      G04387902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Specification 

      BACK WINDOW GLASS STOPPER NO. 2

      Area Measurement
      A 40.0 mm (1.575 in.)
      B 11.0 mm (0.433 in.)
      C 12.5 mm (0.492 in.)
  2. INSTALL BACK WINDOW GLASS STOPPER NO. 1 
    1. Install 2 new stoppers to the vehicle body as shown in Fig 2 .
      Fig 2: Installing New Stoppers To Vehicle Body
      G04387903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BACK WINDOW GLASS 
    1. Position the back window glass.
      1. Using a suction cup, place the back window glass in the correct position.
      2. Check that the entire contact surface of the back window glass rim is perfectly even.
      3. Place matchmarks over the back window glass and vehicle body on the locations indicated in Fig 3 .
        Fig 3: Placing Matchmarks Over Back Window Glass And Vehicle Body
        G04387904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT:

        • Placing matchmarks is only necessary if the back window glass being installed is new. If it is reused back window glass, matchmarks should already be present.
        • When reusing the back window glass, check and correct the matchmark position.
          NOTE: Check that the stoppers are attached to the vehicle body correctly.
      4. Using a suction cup, remove the back window glass.
    2. Using a brush, apply Primer M to the exposed part of the vehicle body.
      NOTE:
      • Allow the Primer M to dry for 3 minutes or more.
      • Do not apply Primer M to the adhesive.
      • Throw away any leftover Primer M.
      • Do not apply too much Primer M.
      Fig 4: Using Brush To Apply Primer M To Exposed Part Of Vehicle Body
      G04387905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.
      Fig 5: Applying Primer G To Contact Surface Of Back Window Glass
      G04387906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If Primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.

      NOTE:
      • Allow the Primer G to dry for 3 minutes or more.
      • Throw away any leftover Primer G.
      • Do not apply too much Primer G.
    4. Apply adhesive to the back window glass.

      Adhesive: Part No. 08850-00801 or equivalent 

      1. Cut off the tip of the cartridge nozzle.

        HINT:

        After cutting off the tip, use all adhesive within the time written in USAGE TIMEFRAME  .

        Usage timeframe 

        USAGE TIMEFRAME

        Temperature Usage Timeframe
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the back window glass as shown in Fig 6 .
        Fig 6: Applying Adhesive To Back Window Glass
        G04387907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Specification 

        MEASUREMENT SPECIFICATION

        Area Measurement
        a 6.5 mm (0.256 in.)
        b 12.0 mm (0.472 in.)
        c 8.0 mm (0.315 in.)
        d 16.0 mm (0.635 in.)
    5. Install the back window glass to the vehicle body.
      1. Using a suction cup, position the back window glass so that the matchmarks are aligned. Press it in gently along the rim.
      2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.
        NOTE:
        • Check that the stoppers are attached to the vehicle body correctly.
        • Check that the vehicle body and back window glass have a small gap between them.
      3. Hold the back window glass in place securely with protective tape or equivalent until the adhesive hardens.
      Fig 7: Installing Back Window Glass To Vehicle Body
      G04387908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL BACK WINDOW MOULDING OUTSIDE 
    1. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.
      NOTE:
      • Allow the Primer G to dry for 3 minutes or more.
      • Throw away any leftover Primer G.
      • Do not apply too much Primer G.
    2. Install new back window moulding outside before the adhesive dries.
      NOTE: Do not drive the vehicle for the amount of time written in MINIMUM TIME  .

      Minimum time 

      MINIMUM TIME

      Temperature Minimum time prior to driving vehicle
      35°C (95°F) 1 hour 30 minutes
      20°C (68°F) 5 hours
      5°C (41°F) 24 hours
  5. CHECK FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
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