Automatic Transmission Assembly: Installation

1. Inspect the torque converter clutch assembly (see TORQUE CONVERTER CLUTCH AND DRIVE PLATE  ).

1. Install the torque converter clutch to the automatic transmission.
2. Using a vernier caliper and straightedge, measure the dimension A between the transmission and the end surface of the drive plate.

   Standard dimension: A = 22.28 mm (0.8772 in.) 

   Fig 1: Measuring Dimension A Between Transmission & End Surface Of Drive Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a vernier caliper and a straightedge, measure the distance from the installed surface of the transmission housing to the installed surface of the torque converter clutch.

   Correct distance: More than 17.1 mm (0.673 in.) 

1. Install the transfer assembly (see INSTALLATION ).
   Fig 2: Measuring Distance From Installed Surface Of Transmission Housing To Installed Surface Of Torque Converter Clutch

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1. Connect the 5 hoses and install the wire harness and hose.
2. Install the 6 connector clamps.
3. Connect the 5 connectors.
4. Attach the lock and connect the connector.
5. Install the 4 bolts.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   Fig 3: Installing Wire Harness & Hose

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the transmission unit with the 10 bolts.

   Torque: 71 N*m (724 kgf*cm, 52 ft.*lbf) for bolt A 

   37 N*m (377 kgf*cm, 27 ft.*lbf) for bolt B 

2. Install the transmission wire clamp bolt.
   Fig 4: Installing Transmission Unit With Bolts

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1. Install the mounting insulator with the 4 bolts.

   Torque: 59 N*m (600 kgf*cm, 43 ft.*lbf) 

   HINT:

   Install the insulator rear with the inscribing mark facing backward.

   Fig 5: Installing Mounting Insulator

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1. Install the crossmember with the 8 bolts and 2 nuts.

   Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) for bolt 

   74 N*m (750 kgf*cm, 54 ft.*lbf) for nut 

2. Install the transfer case protector with the 3 bolts.

   Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

   Fig 6: Installing Crossmember & Transfer Case Protector

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1. Install the ground cable with the bolt.
   Fig 7: Installing Ground Cable With Bolt

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1. Loosely install the tip of the oil cooler tubes to the automatic transmission by hand.
2. Install the clamp with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

3. Using SST, tighten the tubes.

   SST 09023-12701 

   Torque: 34 N*m (346 kgf*cm, 25 ft.*lbf) for use without SST 

   31 N*m (316 kgf*cm, 23 ft.*lbf) for use with SST 

   Fig 8: Connecting Oil Cooler Tube

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Hold the crankshaft pulley bolt with a wrench and install the 6 torque converter clutch setting bolts.

   Torque: 48 N*m (490 kgf*cm, 35 ft.*lbf) 

   HINT:

   First install the green colored bolt.

   Fig 9: Installing Torque Converter Clutch Setting Bolts

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2. Install the hole plug with the bolt.

   Torque: 18 N*m (185 kgf*cm, 13 ft.*lbf) 

   Fig 10: Installing Hole Plug

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1. Connect the transmission wire and install the 3 clamps to the transmission unit.
2. Connect the 3 connectors.
   Fig 11: Connecting Wire Harness

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1. Connect the shift control rod and install the pin and clip.
   Fig 12: Connecting Floor Shift Transmission Control Rod

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1. Connect the transfer shift lever rod assembly with the nut.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Install the front exhaust pipe RH and LH (see INSTALLATION ).

1. Install the transfer shift lever boot with the 4 bolts.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

2. Install the upper console panel (see REASSEMBLY ).
3. Install the transfer shift lever knob.

1. Install the drive belt, fan and fluid coupling assembly, fan shroud and radiator reservoir (see INSPECTION ).
   Fig 14: Installing Transfer Shift Lever Boot

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Perform initialization (see INITIALIZATION ).
   NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

1. See AUTOMATIC TRANSMISSION FLUID  .

Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

1. Install the No. 1 and No. 2 under covers.