FixVault

Starting System: Starter: Disassembly

  1. REMOVE REPAIR SERVICE STARTER KIT 
    1. Remove the nut and disconnect the lead wire from the repair service starter kit.
      Fig 1: Locating Magnetic Switch Nut
      G05000387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws which are used to secure the repair service starter kit to the repair service starter kit.
    3. Remove the repair service starter kit.
    4. Remove the return spring and the plunger from the repair service starter kit.
    Fig 2: Locating Magnetic Switch Screws
    G05000388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the 2 through bolts and pull out the starter yoke together with the starter commutator end frame.
      Fig 3: Locating Starter Yoke Assembly Bolts
      G05000389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the starter yoke from the starter commutator end frame.
      Fig 4: Identifying Starter Commutator End Frame Assembly
      G05000390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the starter yoke.
      Fig 5: Identifying Starter Armature Plate
      G05000391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE DRIVE HOUSING STARTER BEARING COVER 
    1. Using a screwdriver, remove the drive housing starter bearing cover.
    Fig 6: Removing Starter Bearing Cover
    G05000392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Using snap ring pliers, remove the snap ring and the plate washer.
    2. Remove the starter armature from the commutator end frame.
      Fig 7: Removing Snap Ring
      G05000393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE PLANET GEAR 
    1. Remove the 3 planet gears from the motor terminal starter kit.
    Fig 8: Locating Planet Gears
    G05000394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002