Automatic Transaxle Assembly: Installation

1. Aligning the matchmarks on the transmission case and torque converter clutch assembly, engage the splines of the input shaft and turbine runner.
   NOTE: Do not push on the torque converter when aligning the matchmarks.
   Fig 1: Engaging Splines Of Input Shaft And Turbine Runner

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the splines of the stator shaft and stator while turning the torque converter clutch assembly.

   HINT:

   Turn the torque converter clutch assembly approximately 180°.

   Fig 2: Engaging Splines Of Stator Shaft And Stator

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Turn the torque converter clutch assembly and align the matchmarks on the torque converter clutch assembly and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch assembly.
   Fig 3: Engaging Key Of Oil Pump Drive Gear Into Slot On Torque Converter Clutch Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using vernier calipers and a straight edge, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (*1).
   Fig 4: Measuring Dimension "A" Between Transaxle Fitting Part

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (*1)).

   Standard: 

   A + 1 mm (0.03937 in.) or more 

   NOTE: Remember to subtract the thickness of the straight edge.

Fig 5: Measuring Dimension "B"

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1. Install the automatic transaxle to the engine with the 10 bolts.

   Torque: 

   Bolt A 

   64 N*m (650 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   46 N*m (470 kgf*cm, 34 ft.*lbf) 

   Bolt C 

   43 N*m (438 kgf*cm, 32 ft.*lbf) 

   Fig 6: Locating Automatic Transaxle Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply a few drops of adhesive to 2 threads on the tip of the 6 torque converter clutch mounting bolts.

   Adhesive: 

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent 

3. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   NOTE: First install the black colored bolt, and then the remaining 5 bolts.
   Fig 7: Locating Torque Converter Clutch Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the exhaust pipe support bracket and flywheel housing under cover to the automatic transaxle with the 2 bolts.

   Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

Fig 8: Identifying Automatic Transaxle Assembly Bolts

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1. Install the engine mounting bracket front to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Fig 9: Locating Engine Mounting Bracket And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Temporarily install the oil cooler outlet tube No.1.
2. Temporarily install the oil cooler inlet tube No.1.
3. Using SST and a wrench, tighten the oil cooler inlet tube No.1.

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

   Fig 10: Identifying Oil Cooler Outlet Tube No.1

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a wrench, tighten the oil cooler outlet tube No.1.

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

1. Coat a new O-ring with ATF, and install it to the oil filler tube.
2. Install the oil filler tube to the automatic transaxle with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

3. Install the oil cooler tube clamp with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

4. Connect the breather hose to the oil filler tube.
5. Install the ATF level gauge.

Fig 11: Identifying Transmission Oil Filler Tube Sub-Assembly

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1. Install the control cable bracket No.1 with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

Fig 12: Locating Control Cable Bracket No.1 And Bolts

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1. Connect the transmission wire connector.
2. Connect the park/neutral position switch connector.
3. Connect the 2 transmission revolution sensor connectors.

Fig 13: Connecting Transmission Wire Connectors

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1. Install the starter assembly with the 2 bolts (1).

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

2. Connect the connector (2).
3. Connect the starter wire with the nut (3).

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

Fig 14: Locating Starter Wire And Nut

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1. Connect the wire harness with the bolt.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

Fig 15: Locating Wire Harness And Bolt

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1. Install the 4 clamps and 4 bolts.

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

2. Connect the wire harnesses to the clamps.

Fig 16: Locating Wire Harness Bolts And Clamps

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1. Install the transmission control cable bracket No.2 with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

Fig 17: Locating Bolt And Transmission Control Cable Bracket No.2

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HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See INITIALIZATION )

HINT:

Some system heed initialization when disconnecting the cable from the negative battery terminal (See INITIALIZATION ).