Charging System (3MZ-FE): Generator: Disassembly

REMOVE GENERATOR PULLEY

SST 09820-63010 (09820-06010, 09820-06020)

HINT:

GENERATOR PULLEY

SST (1-A) and (1-B)	09820-06010
SST (2)	09820-06020

Hold SST (1-A) with a torque wrench, and tighten SST (1-B) clockwise to the specified torque.
Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf)

NOTE: Check that SST is secured to the rotor shaft.

Fig 1: Holding SST (1-A) With Torque Wrench
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Mount SST (2) in a vise.
Insert SST (1 -A) and (1 -B) into SST (2), and attach the pulley nut to SST (2).

Fig 2: Inserting SST (1 -A) And (1 -B) Into SST (2)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
To loosen the pulley nut, turn SST (1-A) in the direction shown in the illustration.
NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.

Fig 3: Turning SST (1-A)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Remove the generator from SST (2).
Remove the pulley nut and pulley.

REMOVE GENERATOR REAR END COVER
1. Place the generator on the pulley.
2. Remove the 3 nuts and rear end cover.
  
  Fig 5: Locating Nuts And Rear End Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE TERMINAL INSULATOR
1. Remove the terminal insulator from the rectifier end frame.
  
  Fig 6: Identifying Terminal Insulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1. Remove the 2 screws and brush holder.
  
  Fig 7: Locating Screws And Brush Holder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR RECTIFIER END FRAME
1. Remove the 4 bolts.
  
  Fig 8: Locating Generator Rectifier End Frame Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the rectifier end frame.
  SST 09950-40011 (09951-04020,09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)
  
  Fig 9: Removing Rectifier End Frame
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR ROTOR ASSEMBLY
1. Remove the washer and rotor.
  
  Fig 10: Identifying Washer And Rotor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002