Front Heater Unit: Disassembly

WARNING: This page is about a different car, the 2006 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.

REMOVE HEATER RADIATOR
1. Pry out the packing.
2. Remove the screw and bracket.
3. Remove the screw and clamp.
4. Remove the heater radiator.
  
  Fig 1: Removing Heater Radiator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE AIR OUTLET SERVO MOTOR
1. Remove the 3 screws and air outlet servo motor.
  
  Fig 2: Removing Air Outlet Servo Motor Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE AIR MIX SERVO MOTOR
1. Disconnect the connector.
2. Remove the 3 screws and air mix servo motor.
3. Release the claw and remove the wire harness.
  
  Fig 3: Removing Air Mix Servo Motor Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE AIR DUCT (Foot Duct)
1. Remove the 2 screws and air duct.
  
  Fig 4: Removing Air Duct Screws - Foot Duct
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE AIR DUCT (Vent Duct)
1. Disconnect the mode damper control link.
2. Remove the 2 screws and air duct.
  
  Fig 5: Disconnecting Mode Damper Control Link
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002