Automatic Transmission Unit: Reassembly

BEARING POSITION

Fig 1: Identifying Bearing Position

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Bearing diameter

BEARING DIAMETER SPECIFICATION

Mark	Front Race Diameter Inside / Outside	Thrust Bearing Diameter Inside / Outside	Rear Race Diameter Inside / Outside
A	73.6 mm (2.898 in.) /102.0 mm (4.016 In.)	71.9 mm (2.831 in.) / 85.6 mm (3.370 In.)	-
B	38.0 mm (1.496 in.) / 57.0 mm (2.244 in.)	43.4 mm (1.709 in.) / 58.3 mm (2.295 In.)	-
C	-	55.7 mm (2.193 in.) / 76.4 mm (3.008 in.)	53.7 mm (2.114 in.) / 74.0 mm (2.913 In.)
D	33.4 mm (1.315 in.) / 49.0 mm (1.929 in.)	32.1 mm (1.264 in.) / 49.35 mm (1.943 in.)	32.1 mm (1.2649 in.)/ 49.0 mm (1.929 in.)
E	-	21.5 mm(0.847 in.) / 40.8 mm (1.606 in.)	-
F	48.5 mm (1.909 in.) / 62.7 mm (2.469 in.)	45.9 mm (1.807 in.) / 64.0 mm (2.520 In.)	-

INSTALL NO. 4 BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them to the brake reaction sleeve.
2. Coat 2 new O-rings with ATF, and install them to the No. 4 brake piston.
3. Install the No. 4 brake piston to the reaction sleeve.
Fig 2: Identifying O-Rings
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INSTALL BRAKE REACTION SLEEVE
1. Coat a new O-ring with ATF, and install it to the reaction sleeve.
2. With the No. 1 brake piston underneath (the rear side), install the brake reaction sleeve and No. 1 brake piston to the transmission case.
NOTE: Be careful not to damage the O-rings.

Fig 3: Identifying Brake Reaction Sleeve
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INSTALL 1ST AND REVERSE BRAKE PISTON
1. Coat a new O-ring with ATF.
2. Install the O-ring on the 1st and reverse brake piston.
3. With the spring seat of the piston facing upwards (the front side), place the piston in the transmission case.
  NOTE: Be careful not to damage the O-ring.
  
  Fig 4: Identifying 1st And Reverse Brake Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Place the piston return spring onto the No. 4 brake piston.
Fig 5: Placing Piston Return Spring Onto No 4 Brake Piston
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INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY
1. Place SST on the spring retainer, and compress the return spring.
  SST 09350-30020 (09350-07050)
2. Using SST, install the snap ring.
SST 09350-30020 (09350-07070)

Fig 6: Installing Snap Ring
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INSTALL REAR PLANETARY GEAR ASSEMBLY

Install the thrust needle roller bearing.

Standard thrust needle roller bearing diameter

THRUST NEEDLE ROLLER BEARING DIAMETER SPECIFICATION

Item	Inside	Outside
Thrust needle roller bearing	45.9 mm (1.807 in.)	64.0 mm (2.520 in.)

Fig 7: Identifying Thrust Needle Roller Bearing

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Install the thrust needle roller bearing.

Coat the No. 9 thrust bearing race with petroleum jelly, and install it onto the rear planetary ring gear.

Standard bearing and race diameter

BEARING AND RACE DIAMETER SPECIFICATION

Item	Inside	Outside
Bearing	21.5 mm (0.847 in.)	40.8 mm (1.606 in.)
Race	48.5 mm (1.909 in.)	62.7 mm (2.469 in.)

Fig 8: Installing Thrust Needle Roller Bearing And Race

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Install the rear planetary gear assembly.

Fig 9: Identifying Rear Planetary Gear Assembly

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INSPECT PACK CLEARANCE OF FIRST AND REVERSE BRAKE

Make sure the 1st and reverse brake pistons move smoothly when applying and releasing the compressed air into the transmission case.

Fig 10: Applying Compressed Air Into Transmission Case
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Using vernier caliper, measure the level difference (length A) between the upper surface of the 1st and reverse brake piston and the hitting surface of the No. 4 brake flange at both ends across a diameter, and calculate the average.
NOTE: The 1st and reverse brake piston must be installed tightly to the end face of the transmission case.

HINT:

Length A = 36.35 to 37.09 mm (1.431 to 1.460 in.)

Fig 11: Identifying Level Difference Between Reverse Brake Piston Upper Surface And Brake Flange Hitting Surface
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Using a vernier caliper, measure the thickness (length B) of the 2 brake flanges, the 7 No. 4brake plates and the 8 No. 4 brake discs altogether at both ends across a diameter, and calculate the average.
HINT:

Pack clearance = Length A - Length B - 0.25 mm to 1.8 mm (0.010 to 0.071 in.)

Length B = 36.04 to 37.14 mm (1.419 to 1.462 in.)

Fig 12: Identifying Thickness Of Brake Flanges
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Pack clearance: 0.8 to 1.1 mm (0.031 to 0.043 in.)
If the pack clearance is outside the standard, select and install a brake flange that makes the pack clearance within the standard.

H thickness

THICKNESS SPECIFICATION

No.	Thickness	No.	Thickness
0	0 mm (0 in.)	8	0.8 mm (0.032 in.)
2	0.2 mm(0.008 in.)	10	1.0 mm (0.039 in.)
4	0.4 mm (0.016 in.)	12	1.2 mm (0.047 in.)
6	0.6 mm (0.024 in.)	14	1.4 mm (0.055 in.)

INSTALL NO. 4 BRAKE DISC
1. Install the 7 plates, 8 discs and 2 flanges.
  Install in order: F - D - P - D - P - D - P - D - P - D - P - D - P - D - P - D - F
  
  HINT:
  
  P = Plate, D = Disc, F = Flange
  
  Fig 13: Installing Plates, Discs And Flanges
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PLATE STOPPER SPRING
1. Install the brake stopper spring.
Fig 14: Locating Brake Plate Stopper Spring
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INSTALL REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

Install the No. 8 thrust bearing race, thrust needle roller bearing, No. 7 thrust bearing race and planetary ring gear flange to the intermediate shaft.

Standard bearing and race diameter

BEARING AND RACE DIAMETER SPECIFICATION

Item	Inside	Outside
No. 7 thrust bearing race	33.4 mm (1.315 in.)	49.0 mm (1.929 in.)
Thrust needle roller bearing	32.1 mm (1.264 in.)	49.35 mm (1.943 in.)
No. 8 thrust bearing race	32.1 mm (1.264 in.)	49.0 mm (1.929 in.)

Fig 15: Installing Thrust Bearing Race And Thrust Needle Roller Bearing

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INSTALL NO. 3 1-WAY CLUTCH ASSEMBLY
1. Install the No. 3 1-way clutch assembly and the 1-way clutch inner race to the intermediate shaft.
  
  Fig 16: Installing 1-Way Clutch Assembly And 1-Way Clutch Inner Race
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTERMEDIATE SHAFT
1. Install the intermediate shaft with the No. 3 1-way clutch assembly to the case.
  
  Fig 17: Installing Intermediate Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, install the snap ring.
SST 09350-30020 (09350-07050, 09350-07060)

Fig 18: Installing Snap Ring
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INSTALL CENTER PLANETARY GEAR ASSEMBLY

Install the center planetary gear assembly and planetary sun gear to the case.
Coat the thrust bearing race with petroleum jelly, and install it onto the center planetary ring gear.

Standard race diameter

RACE DIAMETER SPECIFICATION

Item	Inside	Outside
Race	53.7 mm (2.114 in.)	74.0 mm (2.913 in.)

Fig 19: Installing Center Planetary Gear Assembly And Planetary Sun Gear

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INSTALL NO. 2 BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them to the No. 2 brake piston.
2. Be careful not to damage the O-rings. Press the No. 2 brake piston into the No. 2 brake cylinder with both hands.
3. Install the No. 2 brake piston to the case.
Fig 20: Identifying O-Rings
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INSTALL NO. 2 BRAKE DISC
1. Install the flange, 3 plates, 3 discs and brake piston return spring.
  Install in order: D - P - D - P - D - P - F
  
  HINT:
  
  P = Plate, D = Disc, F = Flange
  
  Fig 21: Installing Flange, Plates, Discs And Brake Piston Return Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and press, install the No. 2 brake spring snap ring.
SST 09351-40010

Fig 22: Installing No 2 Brake Spring Snap Ring
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INSTALL NO. 1 BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them on the No. 1 brake piston.
2. Be careful not to damage the O-rings. Press the No. 1 brake piston into the No. 1 brake cylinder with both hands.
Fig 23: Identifying O-Rings
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INSTALL BRAKE PISTON RETURN SPRING SUB-ASSEMBLY
1. Install the brake piston return spring and No. 1 brake piston with No. 1 brake cylinder on the transmission case.
Fig 24: Identifying Brake Piston Return Spring And No 1 Brake Piston
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INSTALL BRAKE PISTON RETURN SPRING SNAP RING
1. Using SST and a press, install the brake piston return spring snap ring.
  SST 09351-40010
  
  Fig 25: Installing Brake Piston Return Spring Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 BRAKE DISC
1. Install the 3 plates, 3 discs and flange.
  Install in order: P - D - P - D - P - D - P - D - F
  
  HINT:
  
  P = Plate, D = Disc, F = Flange
  
  Fig 26: Installing Plates, Discs And Flange
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL CENTER PLANETARY RING GEAR
1. Install the center planetary ring gear and front planetary ring gear flange on the front planetary ring gear.
  
  Fig 27: Installing Center Planetary Ring Gear And Front Planetary Ring Gear Flange
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screwdriver, install the snap ring.
Fig 28: Installing Snap Ring
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INSTALL FRONT PLANETARY RING GEAR

Install the front planetary ring gear and thrust needle roller bearing on the case.

Standard thrust needle roller bearing diameter

THRUST NEEDLE ROLLER BEARING DIAMETER SPECIFICATION

Item	Inside	Outside
Thrust needle roller bearing	55.7 mm (2.193 in.)	76.4 mm (3.008 in.)

Fig 29: Installing Front Planetary Ring Gear And Thrust Needle Roller Bearing On Case

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INSTALL FRONT PLANETARY GEAR ASSEMBLY

Install the thrust needle roller bearing and thrust washer.

Coat the thrust race with petroleum jelly, and install it onto the front planetary ring gear.

Fig 30: Installing Thrust Needle Roller Bearing And Thrust Washer

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard thrust needle roller bearing and race diameter

THRUST NEEDLE ROLLER BEARING AND RACE DIAMETER SPECIFICATION

Item	Inside	Outside
Thrust needle roller bearing	43.4 mm (1.709 in.)	58.3 mm (2.295 in.)
Race	38.0 mm (1.496 in.)	57.0 mm (2.244 in.)

Install the front planetary gear assembly and 1-way clutch inner race from the case.

Fig 31: Identifying Front Planetary Gear Assembly And 1-Way Clutch Inner Race
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSPECT NO. 1 PISTON STROKE OF BRAKE PISTON

Make sure the No. 1 brake piston moves smoothly when applying and releasing the compressed air into the transmission case.

Fig 32: Applying Compressed Air Into Transmission Case
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a feeler gauge, measure the B3 brake pack clearance between the snap ring and flange.

Standard piston stroke: 0.42 to 0.72 mm (0.0165 to 0.0283 in.)

If the piston stroke is outside the specification, parts may have been assembled incorrectly. Perform the reassembly again.

If the piston stroke is still outside the specification, select another flange.

HINT:

There are 4 different thicknesses for the flange.

Fig 33: Measuring B3 Brake Pack Clearance Between Snap Ring And Flange

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard flange thickness

FLANGE THICKNESS SPECIFICATION

No.	Thickness	No.	Thickness
0	2.0 mm (0.079 in.)	2	2.4 mm (0.094 in.)
1	2.2 mm (0.087 in.)	3	2.6 mm (0.102 in.)

INSTALL 2ND BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them to the 2nd brake piston.
2. Be careful not to damage the O-rings. Press the 2nd brake cylinder into the 2nd brake piston with both hands.
  
  Fig 34: Identifying O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and press, install the snap ring.
SST 09351-40010

NOTE: Be sure the end gap of the snap ring is not aligned with the spring retainer claw.

Fig 35: Installing Snap Ring
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INSTALL 2ND BRAKE CYLINDER
1. Install the 2nd brake cylinder to the case.
Fig 36: Identifying 2nd Brake Cylinder To Case
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INSTALL 1-WAY CLUTCH ASSEMBLY
1. Install the 1-way clutch and thrust washer to the case.
Fig 37: Installing 1-Way Clutch And Thrust Washer To Case
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND BRAKE PISTON HOLE SNAP RING
1. Using SST, install the snap ring.
SST 09350-30020(09350-07060)

Fig 38: Installing 2nd Brake Piston Hole Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 3 BRAKE DISC
1. Install the flanges, 4 discs, 4 plates and cushion plate to the case.
Install in order: C - P - D - P - D - P - D - P - D - F

HINT:

P = Plate, D = Disc, F = Flange C = Cushion

Fig 39: Installing Flanges, Discs, Plates And Cushion Plate To Case
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INSTALL NO. 3 BRAKE SNAP RING
1. Using a screwdriver, install the snap ring.
Fig 40: Installing No 3 Brake Snap Ring
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INSTALL NO. 2 1-WAY CLUTCH ASSEMBLY
1. Coat the race with petroleum jelly and install it onto the No. 2 clutch drum thrust washer.
2. Install the No. 2 1-way clutch assembly washer.
  
  Fig 41: Identifying 1-Way Clutch Assembly And 1-Way Clutch Assembly Washer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL CLUTCH DRUM AND INPUT SHAFT ASSEMBLY

Install the thrust needle roller bearing.

Coat the race with petroleum jelly and install it onto the clutch drum and input shaft assembly.

Standard thrust needle roller bearing and diameter

Fig 42: Identifying Thrust Needle Roller Bearing And Race

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

THRUST NEEDLE ROLLER BEARING AND DIAMETER SPECIFICATION

Item	Inside	Outside
Thrust needle roller bearing	71.9 mm (2.831 in.)	85.6 mm (3.370 in.)
Race	73.6 mm (2.898 in.)	102.0 mm (4.016 in.)

Install the input shaft sub-assembly with the direct and reverse multiple disc assembly onto the transmission case.

Fig 43: Installing Input Shaft Sub-Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL OIL PUMP ASSEMBLY

Install the No. 1 thrust bearing race to the front oil pump.

Standard No. 1 thrust bearing race diameter

THRUST BEARING RACE DIAMETER SPECIFICATION

Item	Inside	Outside
Race	74.2 mm (2.921 In.)	87.74 mm (3.454 in.)

Fig 44: Identifying No 1 Thrust Bearing Race

Coat a new O-ring with ATF, and install it around the oil pump assembly.
Place the oil pump through the input shaft, and align the bolt holes of the oil pump assembly with the transmission case.
Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings into the overdrive direct clutch drum.
NOTE: Do not push on the oil pump strongly, as the oil seal ring will stick to the direct clutch drum.
Install the 10 bolts.

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Fig 45: Identifying O-Ring

INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL
1. Using SST, tap in 2 new oil seals.
  SST 09350-30020 (09350-07110)
2. Coat the oil seal lips with MP grease.
INSPECT INDIVIDUAL PISTON OPERATION INSPECTION (see INSPECTION )

Fig 46: Tightening Oil Pump Bolts
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INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY

Fig 47: Installing Manual Valve Lever Shaft Oil Seal
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install a new spacer to the manual valve lever.
2. Install the manual valve lever shaft to the transmission case through the manual valve lever.
  
  Fig 48: Installing Spacer To Manual Valve Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a hammer, tap in a new spring pin.
  
  Fig 49: Tapping In Spring Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Align the manual valve lever indentation with the spacer hole, and stake them together with a punch and hammer.
5. Make sure the shaft rotates smoothly.
Fig 50: Aligning Manual Valve Lever Indentation With Spacer Hole
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING LOCK PAWL SHAFT
1. Install the E-ring to the shaft.
2. Install the parking lock pawl, shaft and spring.
Fig 51: Identifying Parking Lock Pawl And Spring
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INSTALL PARKING LOCK ROD SUB-ASSEMBLY
1. Connect the parking lock rod to the manual valve lever.
Fig 52: Connecting Parking Lock Rod To Manual Valve Lever
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING LOCK PAWL BRACKET
1. Place the parking lock pawl bracket onto the transmission case and torque the 3 bolts.
  Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
  
  Fig 53: Tightening Parking Lock Pawl Bracket Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Shift the manual valve lever to the P position, and confirm that the planetary ring gear is correctly locked up by the lock pawl.
Fig 54: Identifying Manual Valve Lever And Planetary Ring Gear
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INSTALL C-1 ACCUMULATOR VALVE

Coat a new O-ring with ATF, and install it to the piston.

Fig 55: Identifying C-1 Accumulator Valve
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the spring and accumulator valve to the hole.

Standard accumulator spring

ACCUMULATOR SPRING SPECIFICATION

Spring	Free Length Outer Diameter	Color
C-1 Inner	30.40 mm (1.197 in.) 11.40 mm (0.449 in.)	Pink
C-1 Outer	48.76 mm (1.920 in.) 16.60 mm (0.654 in.)	Light green

Fig 56: Identifying Spring And C-1 Accumulator Valve

INSTALL C-3 ACCUMULATOR PISTON

Coat a new O-ring with ATF, and install it to the piston.

Fig 57: Identifying C-3 Accumulator Piston
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the spring and accumulator piston to the hole.

Standard accumulator spring

ACCUMULATOR SPRING SPECIFICATION

Spring	Free Length Outer Diameter	Color
C-3 Inner	44.0 mm (1.732 in.) 14.0 mm (0.551 in.)	Yellow
C-3 Outer	73.35 mm (2.888 in.) 19.90 mm (0.784 in.)	Red

Fig 58: Identifying Spring And C-3 Accumulator Piston

INSTALL B-3 ACCUMULATOR PISTON

Coat 2 new O-rings with ATF, and install them to the piston.

Fig 59: Identifying B-3 Accumulator Piston
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the spring and accumulator piston to the hole.

Standard accumulator spring

ACCUMULATOR SPRING SPECIFICATION

Spring	Free length Outer diameter	Color
B-3	70.5 mm (2.776 in.) 19.7 mm (0.776 in.)	Purple

Fig 60: Identifying Spring And B-3 Accumulator Piston

INSTALL C-2 ACCUMULATOR PISTON

Coat 2 new O-rings with ATF, and install them to the piston.

Fig 61: Identifying C-2 Accumulator Piston
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the spring and accumulator piston to the hole.

Standard accumulator spring

ACCUMULATOR SPRING SPECIFICATION

Spring	Free length Outer diameter	Color
C-2	62.0 mm (2.441 in.) 15.9 mm (0.6260 in.)	White

Fig 62: Identifying Spring And C-2 Accumulator Piston

INSTALL CHECK BALL BODY
1. Install the check ball body and spring.
Fig 63: Installing Check Ball Body And Spring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE DRUM GASKET
1. Install the 3 new brake drum gaskets.
Fig 64: Installing Brake Drum Gaskets
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE CASE GASKET
1. Install the 3 transaxle case gaskets.
Fig 65: Installing Transaxle Case Gaskets
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION VALVE BODY ASSEMBLY
1. Align the groove of the manual valve with the pin of the lever.
  
  Fig 66: Identifying Pin Of Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 19 bolts.
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)

HINT:

Each bolt length is indicated below.

Standard bolt length:

25 mm (0.98 in.) for bolt A

36 mm (1.42 in.) for bolt B

Fig 67: Identifying Transmission Valve Body Assembly Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION WIRE
1. Install a new O-ring to the transmission wire.
2. Install the transmission wire harness.
3. Install the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
4. Connect the solenoid connector.
  
  Fig 68: Locating Case Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the 7 solenoid connectors.
6. Install the ATF temperature sensor.
7. Install the clamp and the 2 bolts.
Torque: 10 N*m (100 kgf*cm, 7 ft.*lbf) for bolt A

11 N*m (112 kgf*cm, 8 ft.*lbf) for bolt B

HINT:

Each bolt length is indicated below.

Standard bolt length:

12 mm (0.47 in.) for bolt A

36 mm (1.42 in.) for bolt B

Fig 69: Locating Transmission Wire Clamp Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
1. Coat a new O-ring with ATF, and install them to the valve body oil strainer.
2. Install the oil strainer with the 4 bolts.
Torque: 10 N*m (100 kgf*cm, 7 ft.*lbf)

Fig 70: Locating Valve Body Oil Strainer Assembly Bolts
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INSTALL TRANSMISSION OIL CLEANER MAGNET
1. Install the 4 transmission oil cleaner magnets.
INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
1. Install a new gasket on the oil pan.
2. Install the 20 bolts.
  Torque: 4.4 N*m (45 kgf*cm, 39 in.*lbf)
3. Install the drain plug.
Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)

Fig 71: Identifying Transmission Oil Cleaner Magnets
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INSTALL TRANSMISSION CASE ADAPTOR OIL SEAL
1. Using SST and a hammer, tap in a new oil seal.
SST 09226-10010

Fig 72: Installing Transmission Case Adaptor Oil Seal
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION CASE ADAPTER SUB-ASSEMBLY
1. Apply seal packing or equivalent to the 8 bolts.
  Seal breadth: 1.0 to 1.5 mm (0.4 to 0.06 in.)
  
  Seal packing: Part No. 08826-00090, THREE BOND 1281 or equivalent.
  
  Fig 73: Identifying Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transmission case adapter sub-assembly with the 8 bolts.
  Torque: 34 N*m (345 kgf*cm, 25 ft.*lbf)
  
  HINT:
  
  Each bolt length is indicated below.
  
  Standard bolt length:
  
  50 mm (1.969 in.) for bolt A
  
  45 mm (1.772 in.) for bolt B
  
  Fig 74: Identifying Transmission Case Adapter Sub-Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSMISSION HOUSING
1. Clean the threads of the bolts and case with white gasoline.
2. Install the transmission housing with the 10 bolts.
  Torque: 34 N*m (345 kgf*cm, 25 ft.*lbf) for bolt A
  
  57 N*m (581 kgf*cm, 42 ft.*lbf) for bolt B
  
  34 N*m (345 kgf*cm, 25 ft.*lbf) for bolt C
  
  HINT:
  
  Each bolt head is indicated bellow.
  
  14 mm for bolt A and C
  
  17 mm for bolt B
  
  Fig 75: Locating Automatic Transmission Housing Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSAXLE BREATHER TUBE
1. Install a new O-ring to the breather tube.
2. Install the breather tube with the 3 bolts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 76: Locating Automatic Transaxle Breather Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION REVOLUTION SENSOR
1. Coat 2 new O-rings with AFT, and install it to the transmission revolution sensor.
2. Install the 2 transmission revolution sensors.
3. Install the 2 bolts.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

Fig 77: Locating Transmission Revolution Sensor Bolts
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INSTALL OIL COOLER TUBE UNION
1. Coat a new O-ring with ATF, and install it to oil cooler tube union.
2. Install the oil cooler tube union.
Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Fig 78: Identifying Oil Cooler Tube Union
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY
1. Install the park/neutral position switch onto the manual valve lever shaft, and temporarily install the adjusting bolt.
2. Install the new lock washer. Install and torque the nut.
  Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf)
  
  Fig 79: Installing Park/Neutral Position Switch Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Push the control shaft rearward as much as possible.
4. Return the control shaft lever 2 notches to the N position.
  
  Fig 80: Adjusting Control Shaft Lever To N Position
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Align the neutral basic line with the switch groove as shown in the illustration, and tighten the adjusting bolt.
  Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf)
  
  Fig 81: Identifying Park/Neutral Position Switch Groove
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Using a screwdriver, bend the tabs of the lock washer.
  HINT:
  
  Bend at least 2 of the lock washer tabs.
  
  Fig 82: Bending Tabs Of Lock Washer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION CONTROL SHAFT LEVER LH
1. Install the washer and nut to the control shaft lever LH.
Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf)

Fig 83: Locating Control Shaft Lever Nut
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002