FixVault

Counter Shaft: Disassembly

  1. REMOVE UNDERDRIVE PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. Remove the underdrive planetary sun gear sub-assembly from the counter shaft assembly.
      Fig 1: Removing Underdrive Planetary Sun Gear From Counter Shaft Assembly
      G05193906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE UNDERDRIVE PLANETARY SUN GEAR HOLE SNAP RING 
    1. Using snap ring pliers, remove the underdrive planetary sun gear hole snap ring from the underdrive planetary sun gear sub-assembly.
      Fig 2: Removing Underdrive Planetary Sun Gear Hole Snap Ring
      G05194083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE UNDERDRIVE PLANETARY GEAR HOLE SNAP RING 
    1. Using a screwdriver, remove the underdrive planetary gear hole snap ring from the counter shaft assembly.
      Fig 3: Removing Underdrive Planetary Gear Hole Snap Ring From Counter Shaft Assembly
      G05194084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Remove the underdrive planetary gear assembly from the counter shaft assembly.
      Fig 4: Removing Underdrive Planetary Gear Assembly From Counter Shaft Assembly
      G05194085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE UNDERDRIVE INPUT SHAFT NEEDLE ROLLER BEARING 
    1. Remove the underdrive input shaft needle roller bearing from the counter shaft assembly.
    2. Fig 5: Removing Underdrive Input Shaft Thrust Bearing Race
      G05234430Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE UNDERDRIVE INPUT SHAFT THRUST BEARING RACE 
    1. Remove the underdrive input shaft thrust bearing race from the counter shaft assembly.
  7. INSPECT COUNTER SHAFT ASSEMBLY (See  INSPECTION   ) 
  8. REMOVE UNDERDRIVE INPUT SHAFT NUT 
    1. Using a chisel and hammer, unstake the underdrive input shaft nut.
      Fig 6: Unstaking Underdrive Input Shaft Nut
      G05194087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the underdrive input shaft nut.

      SST 09350-32014 (09351-32170) 

      Fig 7: Removing Underdrive Input Shaft Nut
      G05194088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE DIFFERENTIAL DRIVE PINION 
    1. Using SST, remove the differential drive pinion with output differential drive pinion, underdrive cylinder roller bearing and front drive pinion front tapered roller bearing.

      SST 09950-40011 (09951-04010, 09952-04010, 09953-04030, 09954-04010, 09955-04061, 09957-04010, 09958-04011) 

      Fig 8: Removing Differential Drive Pinion
      G05234433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the front differential drive pinion bearing spacer from the counter shaft assembly.
      Fig 9: Removing Front Differential Drive Pinion Bearing Spacer From Counter Shaft Assembly
      G05194090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE UNDERDRIVE PLANETARY RING GEAR 
    1. Using a screwdriver, remove the snap ring from the counter shaft assembly.
      Fig 10: Removing Snap Ring From Counter Shaft Assembly
      G05194091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the underdrive planetary ring gear from the counter shaft assembly.
      Fig 11: Removing Underdrive Planetary Ring Gear From Counter Shaft Assembly
      G05194092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT DRIVE PINION REAR TAPERED ROLLER BEARING 
    1. Using SST and a press, remove the front drive pinion rear tapered roller bearing from the counter shaft assembly.

      SST 09950-00020 

      Fig 12: Removing Front Drive Pinion Rear Tapered Roller Bearing From Counter Shaft Assembly
      G05194093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brass bar and hammer, tap out the front drive pinion rear tapered roller bearing outer race.
    3. Fig 13: Tapping Out Front Drive Pinion Rear Tapered Bearing Outer Race
      G05194094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSPECT UNDERDRIVE PLANETARY SUN GEAR SUB-ASSEMBLY (See  INSPECTION   ) 
  13. INSPECT UNDERDRIVE PLANETARY GEAR ASSEMBLY (See  INSPECTION   )