Forward Clutch: Reassembly

INSTALL INPUT SHAFT OIL SEAL RING
1. Install the 3 input shaft oil seal rings to the input shaft sub-assembly.
  NOTE: Do not spread the ring ends more than necessary.
  
  HINT:
  
  After installing the input shaft oil seal rings, check that they move smoothly.
  
  Fig 1: Installing Input Shaft Oil Seal Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FORWARD CLUTCH PISTON SUB-ASSEMBLY
1. Install 2 new O-rings to the forward clutch piston sub-assembly.
  
  Fig 2: Installing O-Rings To Forward Clutch Piston Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Coat the O-rings with ATF and press the forward clutch piston sub-assembly into the input shaft sub-assembly with the cup side up, being careful not to damage the O-ring.
  
  Fig 3: Pressing Forward Clutch Piston Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY
1. Install the forward clutch return spring sub-assembly to the input shaft sub-assembly.
  
  Fig 4: Identifying Forward Clutch Return Spring Sub-Assembly And Input Shaft Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FORWARD CLUTCH PISTON RETURN SPRING SHAFT SNAP RING
1. Place SST on the forward clutch return spring sub-assembly, and compress the forward clutch return spring sub-assembly with press.
  SST 09350-32014 (09351-32070)
2. Using snap ring pliers, install the forward clutch piston return spring shaft snap ring to the input shaft sub-assembly.
  HINT:
  
  Be sure the end gap of the snap ring is not aligned with the spring retainer claw.
  
  Fig 5: Installing Forward Clutch Piston Return Spring Shaft Snap Ring To Input Shaft Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FORWARD MULTIPLE DISC CLUTCH, CLUTCH DISC
1. Install the 4 plates and 4 forward multiple disc clutch, clutch discs in order to the input shaft sub-assembly.
  Install in order:
  
  P = Plate D = Disc F = Flange
  
  P - D - P - D - P - D - P - D - F
2. Install the clutch flange with the flat side facing downward.
  
  Fig 6: Identifying Plates And Forward Multiple Disc Clutch, Clutch Discs
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FORWARD CLUTCH FLANGE HOLE SNAP RING
1. Using a screwdriver, install the forward clutch flange hole snap ring to the input shaft sub-assembly.
2. Check that the end gap of forward clutch flange hole snap ring is not aligned with one of the cutouts.
INSPECT PISTON STROKE OF FORWARD CLUTCH (See INSPECTION )