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Air Conditioning: Condenser: Installation

  1. INSTALL CONDENSER ASSEMBLY WITH RECEIVER 
    1. Install the condenser (with receiver) with the 2 bolts.

      Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) 

      Fig 1: Installing Condenser Assembly With Receiver
      G04475229Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 angles to the condenser (with receiver).
      Fig 2: Installing Angles To Condenser
      G04475230Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER RH 
    1. Install the radiator support upper with the 4 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) for bolt A 

      3.9 N*m (40 kgf*cm, 35 in.*lbf) for bolt B 

      7.5 N*m (76 kgf*cm, 66 in.*lbf) for bolt C 

      Fig 3: Installing Radiator Support Upper RH
      G04475231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER LH 
    1. Install the radiator support upper with the 4 bolts.
      Fig 4: Installing Radiator Support Upper LH
      G04475232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) for bolt A 

      3.9 N*m (40 kgf*cm, 35 in.*lbf) for bolt B 

      7.5 N*m (76 kgf*cm, 66 in.*lbf) for bolt C 

  4. CONNECT COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT) 
    1. Remove the attached vinyl tape from the disconnected parts of the cooler refrigerant liquid pipe E and condenser assembly (with receiver).
    2. Install a new O-ring to the cooler refrigerant liquid pipe E.
    3. Sufficiently apply compressor oil (ND-OIL 11) to the O-ring and the cooler refrigerant liquid pipe E fitting surface.

      Compressor oil: ND-OIL 11 or equivalent 

      NOTE:
      • Do not use any compressor oil other than ND-OIL 11.
      • If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
    4. Connect the cooler refrigerant liquid pipe E to the condenser (with receiver) with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf) 

  5. CONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the disconnected parts of the discharge hose and the condenser (with receiver).
    2. Install a new O-ring to the discharge hose.
    3. Sufficiently apply compressor oil (ND-OIL 11) to the O-ring and the discharge hose fitting surface.
      NOTE:
      • Do not use any compressor oil other than ND-OIL 11.
      • If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
        Fig 5: Connecting Cooler Refrigerant Liquid Pipe E
        G04475233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the discharge hose to the condenser (with receiver) with the bolt.
      Fig 6: Connecting Discharge Hose To Condenser
      G04475234Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf) 

  6. INSTALL NO. 1 INVERTER BRACKET 
  7. INSTALL FRONT BUMPER COVER 
    1. Install the front bumper cover (See INSTALLATION ).
  8. INSTALL FRONT FENDER LINER RH (See  INSTALLATION  ) 
  9. INSTALL FRONT FENDER LINER LH (See  INSTALLATION  ) 
  10. CHARGE REFRIGERANT (See  REPLACEMENT   ) 
  11. WARM UP COMPRESSOR (See  REPLACEMENT   ) 
  12. INSPECT LEAKAGE OF REFRIGERANT (See  REPLACEMENT   ) 
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