Fuel Pump: Installation

INSTALL FUEL PUMP ASSEMBLY
1. Connect the pump harness connector.
  
  Fig 1: Connecting Pump Harness Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply gasoline to a new O-ring and install the O-ring to the fuel filter.
3. Attach the 5 claws to the claw holes and install the fuel pump.
  
  Fig 2: Attaching Claws To Claw Holes And Installing Fuel Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRACKET
1. Attach the 2 claws to the claw holes and install the bracket.
  
  Fig 3: Attaching Claws To Claw Holes And Installing Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL SUB-TANK ASSEMBLY
1. Apply gasoline to a new O-ring and install it to the jet pump.
  
  Fig 4: Applying Gasoline O-Ring And Installing Jet Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the jet pump while aligning it to the installation position of the sub-tank.
3. Install the jet pump nozzle.
  
  Fig 5: Installing Jet Pump Nozzle
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Attach the 2 claws to the claw holes and install the fuel sub-tank.
  
  Fig 6: Attaching Claws To Claw Holes And Installing Fuel Sub-Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the wire harness.
  
  Fig 7: Connecting Wire Harness
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the spring to the fuel suction plate shaft and install them to the sub-tank.
  
  Fig 8: Installing Spring To Fuel Suction Plate Shaft And Install Them To Sub-Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Using needle-nose pliers, install a new E-ring.
  HINT:
  
  Slightly lower the sub-tank to install the E-ring.
  
  Fig 9: Installing E-Ring Using Needle-Nose Pliers
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL SUCTION WITH PUMP ASSEMBLY
1. Install a new gasket onto the fuel pump.
  
  Fig 10: Installing Gasket Onto Fuel Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the fuel hose and install the fuel pump into the fuel tank.
  NOTE: Do not damage the fuel pump filter.
  
  Fig 11: Connecting Fuel Hose And Installing Fuel Pump Into Fuel Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL TANK VENT TUBE SET PLATE
1. Install the set plate with the 8 bolts.
  Torque: 4.0 N.m (41 kgf.cm, 35 in.lbf)
  
  Fig 12: Installing Set Plate With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
1. Install the fuel tube with the joint clips.
  
  Fig 13: Installing Fuel Tube With Joint Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  CAUTION:
  - Check that there are no scratches or foreign objects on the connecting parts.
  - Check that the fuel tube joint is inserted securely.
  - Check that the fuel tube joint clip is on the collars of the fuel tube joint.
  - After installing the tube joint clip, check that the fuel tube joint has not been pulled off.
  - Be careful not to damage the clip. If the clip is damaged, replace it.
INSTALL FUEL TANK ASSEMBLY
1. Install the fuel tank (see REASSEMBLY ).
  
  Fig 14: Installing Fuel Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002