FixVault
Home › Toyota › 2007 › RAV4 Base, 2.4 D, AWD › Repair and Diagnosis › Transmission › Automatic Trans › Automatic Transmission - U140F › Automatic Transaxle Unit › Disassembly

Automatic Transaxle Unit: Disassembly

  1. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the nut, washer and control shaft lever.
      Fig 1: Removing Nut Washer Control Shaft Lever
      G04486442Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, pry off the lock plate.
    3. Remove the nut and lock plate.
      Fig 2: Removing Nut And Lock Plate
      G04486443Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bolts and pull out the switch.
  2. REMOVE BREATHER PLUG HOSE 
    Fig 3: Removing Bolts
    G04486444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE OIL COOLER OUTLET TUBE UNION 
    1. Remove the union.
    2. Remove the O-ring from the union.
      Fig 4: Removing Oil Cooler Outlet Tube Union
      G04486445Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OIL COOLER INLET TUBE UNION 
    1. Remove the union.
    2. Remove the O-ring from the union.
      Fig 5: Removing Oil Cooler Inlet Tube Union
      G04486446Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE SPEED SENSOR 
    1. Remove the 2 bolts and 2 transmission revolution sensors from the transaxle.
    2. Remove the 2 O-rings from the sensors.
      Fig 6: Removing Speed Sensor
      G04486447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 4 plugs from the transaxle.
    2. Remove the 4 O-rings from the 4 plugs.
      Fig 7: Removing No. 1 Transaxle Case Plug
      G04486448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. PLACE TRANSAXLE ON WOODEN BLOCKS 
    Fig 8: Placing Transaxle On Wooden Blocks
    G04486449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Remove the 18 bolts.
    2. Remove the oil pan and 3 magnets.
    3. Remove the gasket from the oil pan.
  9. INSPECT AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 9: Inspecting Automatic Transaxle Oil Pan Sub-Assembly
    G04486450Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 3 bolts and oil strainer.
      Fig 10: Removing Valve Body Oil Strainer Assembly
      G04486451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil strainer.
      Fig 11: Removing O-Ring
      G04486452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE TRANSMISSION WIRE 
    1. Disconnect the 5 shift solenoid valve connectors.
    2. Remove the bolt, lock plate and ATF temperature sensor.
      Fig 12: Removing Transmission Wire
      G04486453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the bolt and transaxle wire.
      Fig 13: Removing Bolt Transaxle Wire
      G04486454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring from the transaxle wire.
      Fig 14: Removing O-Ring
      G04486455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Support the valve body and remove the 17 bolts and valve body.
      Fig 15: Removing Transmission Valve Body Assembly
      G04486456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE NO. 1 GOVERNOR APPLY GASKET 
    1. Remove the governor apply gasket from the transaxle case.
      Fig 16: Removing No. 1 Governor Apply Gasket
      G04486457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE TRANSAXLE CASE 2ND BRAKE GASKET 
    1. Remove the 2nd brake gasket from the transaxle.
      Fig 17: Removing Transaxle Case 2Nd Brake Gasket
      G04486458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE BRAKE DRUM GASKET 
    1. Remove the brake drum gasket from the transaxle.
      Fig 18: Removing Brake Drum Gasket
      G04486459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE CHECK BALL BODY 
    1. Remove the check ball and spring from the transaxle.
      Fig 19: Removing Check Ball
      G04486460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE C-3 ACCUMULATOR PISTON 
    1. Remove the spring from the C-3 accumulator piston.
      Fig 20: Removing Spring
      G04486461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-3 accumulator piston.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it with your hand using a waste cloth.
      • Make sure not to spatter ATF when applying compressed air.
        Fig 21: Applying Compressed Air
        G04486462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the C-3 accumulator piston.
      Fig 22: Removing O-Ring
      G04486463Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE C-1 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-1 accumulator piston and spring.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it with your hand using a waste cloth.
      • Make sure not to spatter ATF when applying compressed air.
        Fig 23: Applying Compressed Air
        G04486464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the C-1 accumulator piston.
      Fig 24: Removing O-Rings
      G04486465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE B-3 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the B-3 accumulator piston and 2 springs.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it with your hand using a waste cloth.
        Fig 25: Applying Compressed Air
        G04486466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Make sure not to spatter ATF when applying compressed air.
    2. Remove the O-ring from the B-3 accumulator piston.
      Fig 26: Removing O-Ring
      G04486467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. Remove the 2 bolts, manual detent spring and cover.
      Fig 27: Removing Manual Detent Spring Sub-Assembly
      G04486468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 2 bolts and parking lock pawl bracket.
      Fig 28: Removing Parking Lock Pawl Bracket
      G04486469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Using needle-nose pliers, remove the retainer spring.
      Fig 29: Removing Manual Valve Lever Shaft Retainer Spring
      G04486470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a chisel and hammer, unstake and remove the spacer.
      Fig 30: Removing Spacer
      G04486471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a pin punch and hammer, tap out the pin.

      HINT:

      Slowly tap out the pin so that it will not fall into the transaxle.

      Fig 31: Tapping Out Pin
      G04486472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the manual valve lever shaft and manual valve lever.
      Fig 32: Removing Manual Valve Lever Shaft And Manual Valve Lever
      G04486473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod from the manual valve lever.
      Fig 33: Removing Parking Lock Rod
      G04486474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, pry out the oil seal from the transaxle.
  26. FIX AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Fix the transaxle case with the oil pump side facing up.
  27. INSPECT INPUT SHAFT END PLAY (See  INSPECTION   ) 
    Fig 34: Inspecting Input Shaft End Play
    G04486475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 2 plugs.
    2. Remove the 2 O-rings from the 2 plugs.
      Fig 35: Removing No. 1 Transaxle Case Plug
      G04486476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE TRANSAXLE HOUSING 
    1. Remove the 16 bolts.
    2. Tap on the circumference of the transaxle housing with a plastic-faced hammer to remove the transaxle housing from the transaxle case.
      NOTE: The differential may be accidentally removed when the transaxle housing is removed.
      Fig 36: Removing Transaxle Housing
      G04486477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 7 bolts and oil pump from the transaxle.
      Fig 37: Removing Oil Pump Assembly
      G04486478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Remove thrust needle roller bearing from the underdrive planetary gear.
      Fig 38: Removing Thrust Needle Roller Bearing
      G04486479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE NO. 2 THRUST BEARING UNDERDRIVE RACE 
    1. Remove the thrust bearing underdrive race from the underdrive planetary gear.
      Fig 39: Removing Thrust Bearing Underdrive Race
      G04486480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE DIFFERENTIAL GEAR ASSEMBLY 
    1. Remove the differential gear form the transaxle.
      Fig 40: Removing Differential Gear
      G04486481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE OVERDRIVE BRAKE GASKET 
    1. Remove the 2 overdrive brake gaskets from the transaxle.
      Fig 41: Removing Overdrive Brake Gaskets
      G04486482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE FORWARD CLUTCH ASSEMBLY 
    1. Remove the forward clutch from the transaxle.
      Fig 42: Removing Forward Clutch
      G04486483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust bearing from the forward clutch.
      Fig 43: Removing Thrust Bearing
      G04486484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE MULTIPLE DISC CLUTCH HUB 
    1. Remove the thrust bearing, multiple clutch hub, needle roller bearing and bearing race from the transaxle.
  37. INSPECT MULTIPLE DISC CLUTCH HUB (See  INSPECTION   ) 
    Fig 44: Inspecting Multiple Disc Clutch Hub
    G04486485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Remove the bolt and parking pawl shaft clamp.
      Fig 45: Removing Bolt Parking Pawl Shaft Clamp
      G04486486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the parking lock pawl shaft.
      Fig 46: Removing Parking Lock Pawl Shaft
      G04486487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Push the parking lock pawl.

      HINT:

      Failure to do so will cause interference when the underdrive planetary gear is removed.

      Fig 47: Pushing Parking Lock Pawl
      G04486488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the underdrive planetary gear from the transaxle.
      NOTE: Be careful so that the underdrive planetary gear assembly will not fall out.
      Fig 48: Removing Underdrive Planetary Gear
      G04486489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the spring, pawl pin and parking lock pawl.
      Fig 49: Removing Spring, Pawl Pin And Parking Lock Pawl
      G04486490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE UNDERDRIVE CLUTCH ASSEMBLY 
    1. Remove the underdrive clutch, thrust bearing and bearing race from the transaxle.
      Fig 50: Removing Underdrive Clutch, Thrust Bearing And Bearing Race
      G04486491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE UNDERDRIVE 1-WAY CLUTCH ASSEMBLY 
    1. Using a screwdriver, pry out the snap ring from the transaxle.
      Fig 51: Prying Out Snap Ring
      G04486492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 1-way clutch from the transaxle.
      Fig 52: Removing 1-Way Clutch
      G04486493Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the outer race retainer from the 1-way clutch.
      Fig 53: Removing Outer Race Retainer
      G04486494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE NO. 2 UNDERDRIVE CLUTCH DISC 
    1. Using a screwdriver, pry out the snap ring.
      Fig 54: Prying Out Snap Ring
      G04486495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the flange, 3 discs and 3 plates from the transaxle.
  42. INSPECT NO. 2 UNDERDRIVE CLUTCH DISC (See  INSPECTION   ) 
    Fig 55: Removing Flange
    G04486496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a snap ring expander and press, remove the snap ring and piston return spring.

      SST 09387-00020 

  44. INSPECT UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 56: Inspecting Underdrive Brake Return Spring Sub-Assembly
    G04486497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 2 plugs from the transaxle rear cover.
    2. Remove the 2 O-rings from the 2 plugs.
      Fig 57: Removing No. 1 Transaxle Case Plug
      G04486498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE TRANSAXLE REAR COVER SUB-ASSEMBLY 
    1. Remove the 11 bolts.
      Fig 58: Removing Bolts
      G04486499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tap in the circumference of the rear cover with a plastic-fased hammer to remove the transaxle rear cover from the transaxle.
    3. Remove the 2 oil seal rings from the transaxle rear cover.
      Fig 59: Removing Oil Seal Rings
      G04486500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a T30 "torx" socket wrench, remove the 2 screws and transaxle rear cover plate.
      Fig 60: Removing Screws
      G04486501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using SST, remove the needle-roller bearing from the transaxle rear cover.

      SST 09387-00041 (09387-01040, 09387-01010, 09387-01030) 

      Fig 61: Removing Needle-Roller Bearing
      G04486502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE BRAKE APPLY TUBE 
    1. Remove the bolt, clamp and 2 brake apply tubes.
    2. Remove the brake apply tube from the clamp.
  48. REMOVE FRONT CLUTCH APPLY TUBE 
    1. Remove the front clutch apply tube from the clamp.
      Fig 62: Removing Front Clutch
      G04486503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE NO. 1 GOVERNOR APPLY GASKET 
    1. Using a screwdriver, remove the 2 apply gaskets.
      Fig 63: Removing Apply Gaskets
      G04486504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE DIRECT CLUTCH ASSEMBLY 
    1. Remove the thrust bearing and direct clutch from the transaxle.
      Fig 64: Removing Thrust Bearing
      G04486505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bearing race from the direct clutch.
      Fig 65: Removing Bearing Race
      G04486506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Remove the rear planetary sun gear from the transaxle.
      Fig 66: Removing Rear Planetary Sun Gear
      G04486507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust bearing from the rear planetary sun gear.
      Fig 67: Removing Thrust Bearing
      G04486508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the No. 1 thrust washer from the rear planetary sun gear.
      Fig 68: Removing No. 1 Thrust Washer
      G04486509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE 1-WAY CLUTCH ASSEMBLY 
    1. Remove the 1-way clutch and thrust bearing from the transaxle.
      Fig 69: Removing 1-Way Clutch And Thrust Bearing
      G04486510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the inner race from the 1-way clutch.
      Fig 70: Removing Inner Race From 1-Way Clutch
      G04486511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE 1-WAY CLUTCH OUTER SLEEVE 
    Fig 71: Removing 1-Way Clutch Outer Sleeve
    G04486512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE 2ND BRAKE CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring.
    2. Remove the flange, 3 discs and 3 plates from the transaxle.
  55. INSPECT 2ND BRAKE CLUTCH DISC (See  INSPECTION   ) 
    Fig 72: Removing Snap Ring
    G04486513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE 2ND BRAKE PISTON ASSEMBLY 
    1. Using a screwdriver, remove the snap ring.
      Fig 73: Removing Snap Ring
      G04486514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2nd brake piston from the transaxle.
      Fig 74: Removing 2Nd Brake Piston
      G04486515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Using a screwdriver, pry out the snap ring.
      Fig 75: Prying Out Snap Ring
      G04486516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear planetary gear from the transaxle.
      Fig 76: Removing Rear Planetary Gear
      G04486517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the No. 1 planetary carrier thrust washer from the rear planetary gear.
      Fig 77: Removing No. 1 Planetary Carrier Thrust Washer
      G04486518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the bearing race from the rear planetary gear.
      Fig 78: Removing Bearing Race
      G04486519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE INPUT SUN GEAR 
    1. Remove the 2 thrust bearings, bearing race and input sun gear from the transaxle.
      Fig 79: Removing 2 Thrust Bearings
      G04486520Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Using a chisel and hammer, unstake the lock washer.
      NOTE: Push down all claws of the washer. Otherwise SST cannot be fully pressed against the nut and cannot loosen the nut.
      Fig 80: Unstaking Lock Washer
      G04486521Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the nut.

      SST 09387-00030, 09387-00080 

      Fig 81: Removing/Installing Front Planetary Gear Nut
      G04487151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and a press, remove the front planetary gear from the counter drive gear.

      SST 09950-60010 (09951-00450) 

      Fig 82: Removing Front Planetary Gear
      G04486523Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the front planetary gear from the brake hub.
      Fig 83: Removing Front Planetary Gear
      G04486524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE FRONT PLANETARY RING GEAR 
    1. Using a screwdriver, remove the snap ring and front planetary ring gear from the brake hub.
      Fig 84: Removing Snap Ring And Front Planetary Ring Gear
      G04486525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE 1ST AND REVERSE BRAKE CLUTCH DISC 
    1. Remove the flange, 5 discs and 5 plates from the transaxle case.
  62. INSPECT 1ST AND REVERSE BRAKE CLUTCH DISC (See  INSPECTION   ) 
    Fig 85: Inspecting 1St And Reverse Brake Clutch Disc
    G04486526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a press and snap ring expander, remove the snap ring and piston return spring.

      SST 09387-00070 

      NOTE:
      • Stop the press when the spring sheet is lowered 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, preventing the spring sheet from deforming.
      • Do not expand the snap ring excessively.
        Fig 86: Compressing Return Spring Using SST
        G04425413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
  65. REMOVE 1ST AND REVERSE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle case to remove the 1st and reverse brake piston.
      NOTE:
      • Applying compressed air may cause the piston to jump out. When removing the piston, hold it with your hand using a waste cloth.
      • Make sure not to spatter ATF when applying compressed air.
        Fig 87: Applying Compressed Air
        G04486528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the 1st and reverse brake piston.
      Fig 88: Removing O-Rings
      G04486529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE COUNTER DRIVE GEAR 
    1. Using SST and a press, remove the counter drive gear from the transaxle case.

      SST 09950-60010 (09951-00580), 09950-70010 (09951-07100) 

      Fig 89: Removing Counter Drive Gear
      G04486530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. As shown in the illustration, tighten the 2 bolts evenly and make a clearance of approximately 20.0 mm (0.797 in.) between the counter drive gear and the inner race.
      Fig 90: Tightening Bolts Evenly And Checking Clearance Between Counter Drive Gear And Inner Race
      G04384993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the tapered roller bearing.

      SST 09950-60010 (09951-00580), 09950-00020, 09950-00030 

      Fig 91: Removing Tapered Roller Bearing
      G04486532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a brass bar and hammer, tap out the 2 bearing outer races.
      Fig 92: Taping Out Bearing Outer Races
      G04486533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. REMOVE COUNTER DRIVE GEAR HOLE SNAP RING 
    1. Using a screwdriver, pry out the snap ring from the transaxle.
  68. REMOVE NO. 2 BREATHER PLUG 
    Fig 93: Removing No. 2 Breather Plug
    G04486534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  69. REMOVE UNDERDRIVE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle case to remove the underdrive brake piston.
      Fig 94: Applying Compressed Air
      G04486535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the underdrive brake piston.
      Fig 95: Removing O-Rings
      G04486536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the needle-roller bearing from the transaxle.

      SST 09387-00041 (09387-01010, 09387-01030, 09387-01040) 

      Fig 96: Removing Needle-Roller Bearing
      G04486537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE UNDERDRIVE CLUTCH DRUM OIL SEAL RING 
    1. Remove the 2 oil seal rings from the transaxle.
      Fig 97: Removing Oil Seal Rings
      G04486538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  71. REMOVE UNDERDRIVE CYLINDRICAL ROLLER BEARING 
    1. Using SST, remove the cylindrical roller bearing from the transaxle.

      SST 09514-35011 

      Fig 98: Removing Cylindrical Roller Bearing
      G04486539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE UNDERDRIVE OUTPUT SHAFT OIL SEAL RING 
    1. Remove the oil seal ring from the transaxle housing.
      Fig 99: Removing Oil Seal Ring
      G04486540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  73. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the bolt, clamp and apply tube from the transaxle.
      Fig 100: Removing Differential Gear Lube Apply Tube
      G04486541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
About FixVault