Automatic Transaxle Assembly: Installation

1. Install the torque converter clutch to the automatic transaxle.
2. Using vernier calipers and a straight edge, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (*1).
   Fig 1: Measuring Dimension Between Transaxle Fitting Part Of Engine And Converter Fitting Part Of Drive Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (*1)).

   Standard: 

   A + 1 mm (0.03937 in.) or more 

   NOTE: Remember to minus the thickness of the straight edge.
   Fig 2: Measuring Dimension B

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

(See INSTALLATION )

1. Install the automatic transaxle w/transfer with the 10 bolts to the engine.

   Torque: Bolt A 

   64 N*m (650 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   46 N*m (470 kgf*cm, 34 ft.*lbf) 

   Bolt C 

   43 N*m (439 kgf*cm, 32 ft.*lbf) 

   Fig 3: Locating Automatic Transaxle Assembly Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply a few drops of adhesive to each of 2 threads on the tip of the 6 torque converter clutch mounting bolts.

   Adhesive: 

   Part No. 08833-00070, THREE BOND 1324 or equivalent 

3. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N*m (413 kgf*cm, 30 ft.*lbf) 

   NOTE: First install the black colored bolt, and then the remaining 5 bolts.
   Fig 4: Locating Torque Converter Clutch Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the flywheel housing under cover to the automatic transaxle with the 2 bolt.

   Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

   Fig 5: Locating Flywheel Housing Under Cover Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the transfer stiffener plate RH with 5 bolts to the transfer and engine mounting bracket RR.

   Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf) 

   Fig 6: Locating Transfer Stiffener Plate RH Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting bracket front to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Coat a new O-ring with ATF, and install it to the transmission oil filler tube sub-assembly.
   Fig 7: Locating Engine Mounting Bracket Bolts (Front)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transmission oil filler tube sub-assembly and bolt to the automatic transaxle.
   Fig 8: Locating Transmission Oil Filler Tube Clamp Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

3. Connect the 2 clamps to the oil filler tube.
4. Install the ATF level gauge.

1. Temporarily install the oil cooler outlet tube No.1.
2. Temporarily install the oil cooler inlet tube No.1.
3. Install the oil cooler tube clamp and bolt.
   Fig 9: Locating Oil Cooler Tube Clamp Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

4. Using SST and a wrench, tighten the oil cooler inlet tube No.1.
   Fig 10: Tightening Oil Cooler Inlet Tube

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

1. Using SST and a wrench, tighten the oil cooler outlet tube No.1.

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

1. Install the control cable bracket No.1 with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 11: Locating Control Cable Bracket Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the transmission wire connector.
2. Connect the park/neutral position switch connector.
3. Connect the 2 speed sensor connectors.
   Fig 12: Identifying Transmission Wire Connector And Speed Sensor Connectors

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the starter assembly with the 2 bolts (1).

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

2. Connect the connector (2).
3. Connect the starter wire with the nut (3).

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

   Fig 13: Locating Starter Assembly Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the wire harness with the bolt.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

   Fig 14: Locating Wire Harness Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 clamps and 3 bolts.

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

2. Connect the wire harnesses to the clamps.
   Fig 15: Locating Wire Harness Clamps Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the transmission control cable clamp with the bolt.
   Fig 16: Locating Transmission Control Cable Clamp Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See INITIALIZATION )