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Front Axle Hub: Installation

  1. INSTALL FRONT AXLE HUB BEARING 
    1. Using SST and a press, install a new front axle hub bearing to the steering knuckle.

      SST 09950-60020 (09951 -00810), 09950-70010 (09951-07100) 

      Fig 1: Pressing Front Axle Hub Bearing To Steering Knuckle
      G04977635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT LOWER BALL JOINT ASSEMBLY  (See INSTALLATION )
  3. INSTALL FRONT DISC BRAKE DUST COVER 
    1. Install the disc brake dust cover to the steering knuckle with the 4 bolts.

      Torque: 8.3 N*m (85 kgf*cm, 73 in.*lbf) 

  4. INSTALL FRONT AXLE HUB SUB-ASSEMBLY 
    1. Using SST and a press, install the front axle hub sub-assembly.

      SST 09608-32010, 09950-60020 (09951 -00810), 09950-70010 (09951-07100) 

      Fig 2: Pressing Front Axle Hub Sub-Assembly
      G04977636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT AXLE HUB HOLE SNAP RING 
    1. Using snap ring pliers, install a new front axle hub hole snap ring.
      Fig 3: Identifying Front Axle Hub Hole Snap Ring
      G04977630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO. 1 FRONT WHEEL BEARING DUST DEFLECTOR 
    1. Using SST and a hammer, install a new No. 1 front wheel bearing dust deflector.

      SST 09316-60011 (09316-00011,09316-00031), 09608-32010 

      HINT:

      Align the hole for the speed sensor in the No. 1 front wheel bearing dust deflector with the steering knuckle.

      Fig 4: Aligning Hole For Speed Sensor In No. 1 Front Wheel Bearing Dust Deflector
      G04977638Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT AXLE ASSEMBLY 
    1. Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly.
      Fig 5: Aligning Matchmarks On Front Drive Shaft Assembly To Front Axle Hub Sub-Assembly
      G04977639Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the steering knuckle with the front axle assembly to the front shock absorber with the 2 bolts and 2 nuts.

      Torque: 210 N*m (2,140 kgf*cm, 155 ft.*lbf) 

      Fig 6: Locating Front Shock Absorber With Bolts And Nuts
      G04977628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Only when reusing the bolts and nuts, apply a small amount of engine oil to the threads of the nuts.
      • Be careful not to damage the drive shaft boot and speed sensor rotor.
  8. INSTALL FRONT SUSPENSION LOWER NO. 1 ARM  (See INSTALLATION )
  9. INSTALL TIE ROD END SUB-ASSEMBLY  (See INSTALLATION )
  10. INSTALL FRONT DISC 
  11. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY 
    1. Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.

      Torque: 107 N*m (1,090 kgf*cm, 79 ft.*lbf) 

      NOTE: Do not twist the brake hose when installing the front disc brake caliper assembly.
      Fig 7: Locating Disc Brake Caliper Assembly Bolts
      G04977641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL FRONT AXLE HUB NUT 
    1. Clean the threaded parts on the drive shaft and axle hub nut using a non-residue solvent.
      NOTE:
      • Be sure to perform this work for a new drive shaft.
      • Keep the threaded parts free of oil and foreign objects.
    2. Using a socket wrench (30 mm), install a new axle hub nut.

      Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf) 

      HINT:

      Stake the nut after inspecting for looseness and runout in the following steps.

  13. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY 
    1. Remove the 2 bolts and separate the front disc brake caliper assembly from the steering knuckle.
      NOTE: Use wire or an equivalent tool to keep the brake caliper from hanging down by the flexible hose.
  14. REMOVE FRONT DISC 
  15. INSPECT FRONT AXLE HUB BEARING LOOSENESS  (See ON-VEHICLE INSPECTION )
  16. INSPECT FRONT AXLE HUB RUNOUT  (See ON-VEHICLE INSPECTION )
  17. INSTALL FRONT DISC  (See REASSEMBLY )
  18. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY 
    1. Install the front disc brake caliper assembly with the 2 bolts to the steering knuckle.

      Torque: 107 N*m (1,090 kgf*cm, 79 ft.*lbf) 

      NOTE: Do not twist the brake hose when installing the front disc brake caliper assembly.
  19. INSTALL FRONT SPEED SENSOR  (See INSTALLATION )
  20. INSTALL FRONT AXLE HUB NUT 
    1. Using a chisel and hammer, stake the axle hub nut.
    Fig 8: Staking Axle Hub LH Nut
    G04977642Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  22. ADJUST FRONT WHEEL ALIGNMENT 

    HINT:

    See ADJUSTMENT

  23. CHECK ABS SPEED SENSOR SIGNAL 
    1. ABS: See TEST MODE PROCEDURE
    2. VSC (for BOSCH): See TEST MODE PROCEDURE
    3. VSC (for ADVICS): See TEST MODE PROCEDURE