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Fuel Pump: Disassembly

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the fuel sender gauge connector.
      Fig 1: Identifying Fuel Sender Gauge Connector
      G04974922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Unlock the fuel sender gauge, and slide it to remove.
      Fig 2: Identifying Fuel Sender Gauge
      G04974923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL NO. 1 TANK BAND BRACKET 
    1. Using needle nozzle pliers, remove the E-ring.
      Fig 3: Identifying E-Ring
      G04974924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 4 claws of the fuel No. 1 suction support and remove the fuel No. 1 tank band bracket from the fuel suction plate with the fuel filter.
    3. Remove the spring from the fuel suction plate.
      Fig 4: Locating Fuel Suction Plate Spring
      G04974925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL NO. 1 SUCTION SUPPORT 
    1. Using a screwdriver with the tip taped, disengage the claw and remove the fuel No. 1 suction support.
      Fig 5: Identifying Fuel No. 1 Suction Support
      G04974926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. DISCONNECT FUEL PUMP HARNESS 
    1. Disconnect the fuel pump harness connector from the fuel suction plate.
      Fig 6: Identifying Fuel Pump Harness Connector
      G04974927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PUMP 
    1. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws and pull out the fuel pump from the fuel filter assembly.
      NOTE:
      • Do not damage the fuel pump filter.
      • Do not remove the suction filter.
      Fig 7: Removing Fuel Pump Claws
      G04974928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the fuel pump harness connector.
      Fig 8: Fuel Pump Harness Connector
      G04974929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the fuel pump.
      Fig 9: Identifying Fuel Pump O-Ring
      G04974930Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Using a screwdriver with its tip wrapped in protective tape, remove the fuel pressure regulator from the fuel filter.
      Fig 10: Removing Fuel Pressure Regulator
      G04974931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the fuel pressure regulator.
      Fig 11: Identifying Fuel Pressure Regulator O-Rings
      G04974932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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