FixVault

Fuel Pump: Installation

  1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE 
    1. Install a new gasket to the fuel suction tube.
      Fig 1: Identifying Fuel Suction Tube Gasket
      G04974921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel suction tube.
      Fig 2: Identifying Fuel Suction Tube
      G04974920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not damage the fuel pump filter.
      • Be careful that the arm of the sender gauge does not bend.
  2. INSTALL FUEL TANK VENT TUBE SET PLATE 
    1. Align the mark of the set plate with the fuel suction tube.
    2. Install the set plate with the 8 bolts.

      Torque: 5.9 N*m (60 kgf*cm, 52 in.*lbf) 

    Fig 3: Locating Set Plate Bolts
    G04974947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY 
    1. Install the fuel pump tube with the tube joint clip.
      NOTE:
      • Check that there are no scratches or foreign objects on the connecting part.
      • Check that the fuel tube joint is inserted securely.
      • Check that the tube joint clip is on the collar of the fuel tube joint.
      • After installing the tube joint clip, check that the fuel tube joint is pulled off.
      Fig 4: Locating Tube Joint Clip
      G04974948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  5. CHECK FOR FUEL LEAKS  (See SYSTEM DIAGRAM )
  6. INSTALL REAR FLOOR SERVICE HOLE COVER 
    1. Connect the fuel pump connector.
      Fig 5: Locating Fuel Pump Connector
      G04974917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear floor service hole cover with new butyl tape.
  7. INSTALL REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type)  (See INSTALLATION )
  8. INSTALL REAR SEAT CUSHION ASSEMBLY (for Fold Down Seat Type)  (See INSTALLATION )
  9. INSTALL REAR SEAT CUSHION ASSEMBLY (for Reclining Seat Type)  (See INSTALLATION )