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Fuel Pump: Reassembly

  1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Apply a light coat of gasoline to 2 new O-rings, and install them to the fuel pressure regulator.
      Fig 1: Identifying Fuel Pressure Regulator O-Rings
      G04974932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel pressure regulator to the fuel filter.
      Fig 2: Identifying Fuel Pressure Regulator
      G04974936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL PUMP 
    1. Apply gasoline to a new O-ring and install it to the fuel filter.
      Fig 3: Identifying Fuel Filter O-Ring
      G04974937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the fuel pump harness connector.
      Fig 4: Identifying Pump Harness Connector
      G04974938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 5 claws on the fuel filter and install the fuel pump with the pump filter.
      Fig 5: Identifying Fuel Filter Claws
      G04974939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT FUEL PUMP HARNESS 
    1. Connect the fuel pump harness connector from the fuel suction plate.
      Fig 6: Identifying Fuel Pump Harness Connector
      G04974927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FUEL NO. 1 SUCTION SUPPORT 
    1. Install the fuel No. 1 suction support to the fuel filter.
      Fig 7: Identifying Fuel No. 1 Suction Support
      G04974926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL NO. 1 TANK BAND BRACKET 
    1. Install the spring to the fuel suction plate shaft and install it to the fuel No. 1 tank band bracket.
    2. Engage the 4 claws of the fuel No. 1 suction support and install the fuel No. 1 tank band bracket to the fuel suction plate with the fuel filter.
    3. Install a new E-ring.
      Fig 8: Identifying E-Ring
      G04974924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FUEL SENDER GAUGE ASSEMBLY 
    1. Slide the fuel sender gauge to fit the claw.
      Fig 9: Identifying Fuel Sender Gauge
      G04974943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the fuel sender gauge connector.
      Fig 10: Identifying Fuel Sender Gauge Connector
      G04974944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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