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Input Shaft: Disassembly

  1. REMOVE 4TH GEAR 
    1. Hold the input shaft assembly in a vise using aluminum plates.
    2. Using 2 screwdrivers and a hammer, remove the input shaft rear bearing shaft snap ring from the input shaft.

      HINT:

      Use a shop rag or a piece of cloth to keep the snap ring from flying.

      Fig 1: Using Screwdrivers And Hammer To Remove Input Shaft Rear Bearing Shaft Snap Ring From Input Shaft
      G04977386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and a press, remove the input shaft rear bearing and 4th gear.

      SST 09950-00020 

      NOTE: Do not overtighten the SST.
      Fig 2: Using SST And Press To Remove Input Shaft Rear Bearing And 4th Gear
      G04977387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE 4TH GEAR NEEDLE ROLLER BEARING 
    1. Remove the 4th gear needle roller bearing from the input shaft.
      Fig 3: Removing 4th Gear Needle Roller Bearing
      G04977388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE 2ND SYNCHRONIZER OUTER RING 
    1. Remove the 2nd synchronizer outer ring (No. 4 synchronizer ring) from the No. 2 transmission clutch hub.
      Fig 4: Removing 2nd Synchronizer Outer Ring
      G04977389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE 4TH GEAR BEARING SPACER 
    1. Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.
      Fig 5: Removing 4th Gear Bearing Spacer
      G04977390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE 3RD GEAR 
    1. Using 2 screwdrivers and a hammer, remove the No. 2 clutch hub setting shaft snap ring from the input shaft.

      HINT:

      Use a shop rag or a piece of cloth to keep the snap ring from flying.

      Fig 6: Using Screwdrivers And Hammer To Remove Clutch Hub No. 2 Setting Shaft Snap Ring From Input Shaft
      G04977391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, remove the No. 2 transmission clutch hub and 3rd gear from the input shaft.

      SST 09950-00020 

      NOTE: Do not overtighten the SST.
      Fig 7: Using SST And Press To Remove Transmission Clutch Hub No. 2 And 3rd Gear From Input Shaft
      G04977392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE 3RD GEAR NEEDLE ROLLER BEARING 
    1. Remove the 3rd gear needle roller bearing from the input shaft.
      Fig 8: Removing 3rd Gear Needle Roller Bearing From Input Shaft
      G04977393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE NO. 3 SYNCHRONIZER RING 
    1. Remove the No. 3 synchronizer ring from the 3rd gear.
      Fig 9: Removing No. 3 Synchronizer Ring From 3rd Gear
      G04977394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 2 TRANSMISSION HUB SLEEVE 
    1. Remove the No. 2 transmission hub sleeve, 3 No. 2 synchromesh shifting keys, and 3 No. 2 synchromesh shifting key springs from the No. 2 transmission clutch hub.

      HINT:

      Use a shop rag or a piece of cloth to keep the shifting keys and shifting key springs from flying.

      Fig 10: Removing Transmission Hub Sleeve No. 2
      G04977395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE INPUT SHAFT FRONT BEARING 
    1. Using SST and a press, remove the input shaft front bearing (inner race) from the input shaft.

      SST 09950-00020 

      NOTE: Do not overtighten the SST.
      Fig 11: Using SST And Press To Remove Input Shaft Bearing Front (Inner Race) From Input Shaft
      G04977396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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