Input Shaft: Reassembly

1. Using SST and a press, install the input shaft front bearing (inner race).

   SST 09608-00071 

   Fig 1: Using SST And Press To Install Input Shaft Front Bearing (Inner Race)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the transmission No. 2 hub sleeve with gear oil.
2. Install the 3 synchromesh key springs with the No. 2 transmission hub sleeve.
   NOTE: Install the No. 2 transmission clutch hub sleeve and the No. 2 transmission clutch hub in the correct direction.
3. Using a screwdriver, install the synchromesh shifting key to the input shaft.
   Fig 2: Using Screwdriver To Install Synchromesh Shifting Key To Input Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the 3rd gear bearing with gear oil and install it to the input shaft.
   Fig 3: Coating 3rd Gear Bearing With Gear Oil And Installing It To Input Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the 3rd gear with gear oil and install it to the input shaft.
   Fig 4: Installing 3rd Gear

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the No. 3 synchronizer ring with gear oil and install it to the 3rd gear.
   Fig 5: Installing Synchronizer Ring No. 3

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a press, install the No. 2 transmission clutch hub to the input shaft.

   SST 09316-60011 (09316-00041) 

   NOTE:

   • Align the claw of the clutch hub No. 2 with the notch of the synchronizer ring No. 3.
   • Make sure that the 3rd gear can rotate.
     Fig 6: Using SST And Press To Install Transmission Clutch Hub No. 2 To Input Shaft

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Select a snap ring so that clearance between the No. 2 transmission clutch hub and the No. 2 clutch hub shaft snap ring will be within the specified range. Using a brass bar and a hammer, install the snap ring.

   Standard clearance: 0.1 mm or less (0.0039 in.) or less 

   Snap ring thickness 

   Fig 7: Using Brass Bar And Hammer To Install Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the 4th gear bearing spacer with gear oil and install it to the input shaft.
   Fig 8: Installing 4th Gear Bearing Spacer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the 2nd synchronizer outer ring (No. 4 synchronizer ring) with gear oil and install it to the No. 2 transmission clutch hub.
   NOTE: Align the claw of the No. 2 clutch hub with the notch of the 2nd synchronizer outer ring (No. 4 synchronizer ring).
   Fig 9: Installing 2nd Synchronizer Outer Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the 4th gear needle roller bearing with gear oil and install it to the input shaft.
   Fig 10: Installing 4th Gear Needle Roller Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the 4th gear with gear oil and install it to the input shaft.
   Fig 11: Installing 4th Gear

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a press, install the input shaft rear radial ball bearing to the input shaft.

   SST 09608-06041 

   NOTE:

   • Install the bearing with its groove facing rearward.
   • Make sure that the 3rd gear rotates.
   Fig 12: Using SST And Press To Install Input Shaft Rear Radial Ball Bearing To Input Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Select a snap ring so that the clearance between the input shaft radial ball rear bearing and the input shaft rear bearing snap ring will be within the specified range. Using a brass bar and a hammer, install the snap ring.
   Fig 13: Using Brass Bar And Hammer To Install Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard clearance: 0.1 mm (0.004 in.) or less 

Snap ring