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Inspection Procedure

WARNING: This page is about a different car, the 2008 Toyota Camry Solara. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK VEHICLE CONDITION 

    Result 

    RESULT REFERENCE CHART

    Result Proceed to
    Daytime running light does not come on. A
    High beam headlight does not come on (Low beam headlight is normal). B

    B: Go to step  12

    A: Go to next step. 

  2. INSPECT RELAY (DRL NO. 2 AND DRL NO. 3) 
    1. Inspect the DRL No. 2 relay.
      1. Remove the DRL No. 2 relay from the engine room relay block.
      2. Measure the resistance according to the value(s) in the table below.

        Standard resistance 

        RESISTANCE REFERENCE CHART

        Tester connection Specified condition
        3 - 5 10 kΩ or higher
        3 - 5 Below 1 Ω (When battery voltage is applied to terminals 1 - 2)
        Fig 1: Identifying DRL No. 2 Relay
        G05242132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Inspect the DRL No. 3 relay.
      1. Remove the DRL No. 3 relay from the engine room relay block.
      2. Measure the resistance according to the value(s) in the table below.

        Standard resistance 

        RESISTANCE REFERENCE CHART

        Tester connection Specified condition
        3 - 4 Below 1 Ω
        3 - 4 10 kΩ or higher (When battery voltage is applied to terminals 1 - 2)
        Fig 2: Identifying DRL No. 2 Relay
        G05131953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE RELAY 

    OK: Go to next step. 

  3. INSPECT DAYTIME RUNNING LIGHT RESISTOR 
    Fig 3: Identifying Daytime Running Light Resistor
    G05131954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the daytime running light resistor.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE REFERENCE CHART

      Tester connection Condition Specified resistance
      1 - 2 Always Approx. 337 mΩ

    NG: REPLACE DAYTIME RUNNING LIGHT RESISTOR 

    OK: Go to next step. 

  4. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Disconnect the 2C connector from the instrument panel junction block assembly.
      Fig 4: Identifying Instrument Panel Junction Block Assembly Front Side Wire Harness View
      G05131943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a service wire, connect 2C-23 of the wire harness side and body ground.

      OK: Daytime running light (dimmed high beam headlight) comes on. 

    NG: Go to step 5 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

  5. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Measure the voltage between the terminal on the wire harness side and body ground.
      Fig 5: Identifying Instrument Panel Junction Block Assembly Front Side Wire Harness View
      G05131943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      2C-23 - Body ground Always 10 to 14 V

    OK: Go to step  7

    NG: Go to next step. 

  6. CHECK HARNESS AND CONNECTOR (BATTERY - DRL NO. 2 RELAY TERMINAL 1) 
    1. Remove the DRL No. 2 relay from the engine room relay block.
      Fig 6: Identifying DRL No. 2 Relay From Engine Room Relay Block
      G05131957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      Engine room relay block DRL No. 2 relay terminal 1 - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - DRL NO. 2 RELAY TERMINAL 1) 

    OK: REPAIR OR REPLACE HARNESS OR CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK - DRL NO. 2 RELAY TERMINAL 2) 

  7. CHECK HARNESS AND CONNECTOR (BATTERY - DRL NO. 2 RELAY TERMINAL 3) 
    Fig 7: Identifying Instrument Panel Junction Block Assembly Front Side Harness View
    G05131958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      Engine room relay block DRL No. 2 relay terminal 3 - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step. 

  8. CHECK HARNESS AND CONNECTOR (DRL NO. 2 RELAY TERMINAL 5 - BULB LH) 
    1. Disconnect the 2C connector from the instrument panel junction block assembly.
      Fig 8: Identifying Instrument Panel Junction Block Assembly Front Side Wire Harness View
      G05131943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a service wire, connect 2C-23 of the wire harness side and body ground.
    3. Disconnect the H1 bulb connector.
      Fig 9: Identifying H1 Bulb Connector
      G05131960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      H1-1 (LH side) - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step. 

  9. CHECK HARNESS AND CONNECTOR (BULB LH - BULB RH) 
    1. Disconnect the H3 bulb connector
      Fig 10: Identifying H3 Bulb Connector Terminal
      G05131961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      H3-2 (RH side) - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step. 

  10. CHECK HARNESS AND CONNECTOR (BULB RH - DRL NO. 3 RELAY TERMINAL 3) 
    1. Remove the DRL No. 3 relay.
      Fig 11: Identifying DRL No. 3 Relay
      G05131962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      Engine room relay block DRL No. 3 relay terminal 3 - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step. 

  11. CHECK HARNESS AND CONNECTOR (DRL NO. 3 RELAY TERMINAL 4 - DRL RESISTOR) 
    1. Disconnect the D13 daytime running light resistor connector.
      Fig 12: Identifying D13 Daytime Running Light Resistor Connector
      G05131963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      D13-1 - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (DRL NO. 3 RELAY TERMINAL 4 - DRL RESISTOR) 

    OK: REPAIR OR REPLACE HARNESS OR CONNECTOR (DRL RESISTOR - BODY GROUND) 

  12. INSPECT RELAY (DRL NO. 2, DRL NO. 3 AND DRL NO. 4) 
    1. Inspect the DRL No. 2 and DRL No. 4 relays.
      1. Remove the DRL No. 2 relay and DRL No. 4 relay from the engine room relay block.
      2. Measure the resistance according to the value(s) in the table below.

        Standard resistance 

        RESISTANCE REFERENCE CHART

        Tester connection Specified condition
        3 - 5 10 kΩ or higher
        3 - 5 Below 1 Ω (When battery voltage is applied to terminals 1 - 2)
        Fig 13: Identifying DRL No. 2 Relay
        G05242132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Inspect the DRL No. 3 relay.
      1. Remove the DRL No. 3 relay from the engine room relay block.
      2. Measure the resistance according to the value(s) in the table below.

        Standard resistance 

        RESISTANCE REFERENCE CHART

        Tester connection Specified condition
        3 - 5 10 kΩ or higher
        3 - 5 Below 1 Ω (When battery voltage is applied to terminals 1 - 2)
        3 - 4 10 kΩ or higher (When battery voltage is applied to terminals 1 - 2)
        Fig 14: Identifying DRL No. 3 Relay
        G05131953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE RELAY 

    OK: Go to next step. 

  13. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Disconnect the 2C connector from the instrument panel junction block assembly.
      Fig 15: Identifying Instrument Panel Junction Block Assembly Front Side Wire Harness View
      G05131943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a service wire, connect 2C-10 of the wire harness side and body ground.
    3. Using a service wire, connect 2C-23 of the wire harness side and body ground.

      OK: High beam headlight comes on. 

    NG: Go to step 14 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

  14. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Measure the voltage between the terminal on the wire harness side and body ground.
      Fig 16: Identifying Instrument Panel Junction Block Assembly Front Side Wire Harness View
      G05131943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      2C-23 - Body ground Always 10 to 14 V

    OK: Go to step  16

    NG: Go to next step. 

  15. CHECK HARNESS AND CONNECTOR (BATTERY - DRL NO. 2 RELAY TERMINAL 1) 
    Fig 17: Identifying DRL No .2 Relay Terminal 1
    G05131968Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the DRL No. 3 relay.
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      Engine room relay block DRL No. 2 relay terminal 1 - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - DRL NO. 2 RELAY TERMINAL 1) 

    OK: REPAIR OR REPLACE HARNESS OR CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK - DRL NO. 2 RELAY TERMINAL 2) 

  16. CHECK HARNESS AND CONNECTOR (BATTERY - DRL NO. 2 RELAY TERMINAL 3) 
    Fig 18: Identifying DRL No.2 Relay Terminal 3
    G05131969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      Engine room relay block DRL No. 2 relay terminal 3 - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step. 

  17. CHECK HARNESS AND CONNECTOR (DRL NO. 2 RELAY TERMINAL 5 - DRL NO. 3 RELAY TERMINAL 5) 
    1. Disconnect the 2C connector from the instrument panel junction block assembly.
      Fig 19: Identifying Instrument Panel Junction Block Assembly Front Side Wire Harness View
      G05131943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a service wire, connect 2C-10 of the wire harness side and body ground.
    3. Using a service wire, connect 2C-23 of the wire harness side and body ground.
    4. Remove the DRL No. 3 relay.
    5. Measure the voltage according to the value(s) in the table below.
      Fig 20: Identifying DRL No.2 Relay Terminal 5
      G05131971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      Engine room relay block DRL No. 3 relay terminal 5 - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step. 

  18. CHECK HARNESS AND CONNECTOR (DRL NO. 2 RELAY AND DRL NO. 3 RELAY - BULB) 
    1. Disconnect the H1 and H3 bulb connectors
      Fig 21: Identifying H1 And H3 bulb Connectors
      G05131972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      H1-1 (LH side) - Body ground Always 10 to 14 V
      H3-1 (RH side) - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step. 

  19. CHECK HARNESS AND CONNECTOR (BULB - DRL NO. 4 RELAY TERMINAL 3) 
    Fig 22: Identifying DRL No.4 Relay Terminal 3
    G05131973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the DRL No. 3 relay.
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage 

      VOLTAGE CHART

      Tester connection Condition Specified voltage (V)
      Engine room relay block DRL No. 4 relay terminal 3 - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (BULB - DRL NO. 4 RELAY TERMINAL 3) 

    OK: REPAIR OR REPLACE HARNESS OR CONNECTOR (DRL NO. 4 RELAY TERMINAL 5 - BODY GROUND) 

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