Engine Assembly: Installation
- INSTALL FLYWHEEL SUB-ASSEMBLY (See INSTALLATION )
- INSTALL TRANSMISSION INPUT DAMPER ASSEMBLY (See INSTALLATION )
- INSTALL REAR ENGINE MOUNTING BRACKET
- Install the 3 bolts and rear engine mounting bracket.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
- Install the 3 bolts and rear engine mounting bracket.
- INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY (See INSTALLATION )
- INSTALL FRONT ENGINE MOUNTING BRACKET (See INSTALLATION )
- INSTALL FLYWHEEL HOUSING UNDER COVER (See INSTALLATION )
- INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (See INSTALLATION )
- INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (See INSTALLATION )
- TEMPORARILY TIGHTEN ENGINE MOUNTING INSULATOR LH
- Temporarily install the engine mounting insulator LH with the 3 nuts.
HINT:
Perform this procedure only when replacement of the engine mounting insulator is necessary.
- Temporarily install the engine mounting insulator LH with the 3 nuts.
- TEMPORARILY TIGHTEN ENGINE MOUNTING INSULATOR RH
- Temporarily install the engine mounting insulator RH with the 3 nuts.
HINT:
Perform this procedure only when replacement of the engine mounting insulator is necessary.
- Temporarily install the engine mounting insulator RH with the 3 nuts.
- TEMPORARILY TIGHTEN FRONT ENGINE MOUNTING INSULATOR
- Temporarily install the front engine mounting insulator with the 3 nuts.
HINT:
Perform this procedure only when replacement of the engine mounting insulator is necessary.
- Temporarily install the front engine mounting insulator with the 3 nuts.
- INSTALL FRONT FRAME ASSEMBLY
- Install the engine mounting insulators RH and LH with the 2 nuts.
Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf)
- Install the front engine mounting insulator with the nut.
Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf)
- Install the engine mounting insulators RH and LH with the 2 nuts.
- FULLY TIGHTEN ENGINE MOUNTING INSULATOR LH
- Install the engine mounting insulator LH by tightening the 3 nuts.
Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf)
HINT:
Perform this procedure only when replacement of the engine mounting insulator is necessary.
- Install the engine mounting insulator LH by tightening the 3 nuts.
- FULLY TIGHTEN ENGINE MOUNTING INSULATOR RH
- Install the engine mounting insulator RH by tightening the 3 nuts.
Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf)
HINT:
Perform this procedure only when replacement of the engine mounting insulator is necessary.
- Install the engine mounting insulator RH by tightening the 3 nuts.
- FULLY TIGHTEN FRONT ENGINE MOUNTING INSULATOR
- Install the front engine mounting insulator by tightening the 3 nuts.
Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
HINT:
Perform this procedure only when replacement of the engine mounting insulator is necessary.
- Install the front engine mounting insulator by tightening the 3 nuts.
- INSTALL REAR ENGINE MOUNTING INSULATOR
- Install the rear engine mounting insulator with the 3 bolts.
Torque: Bolt A
130 N*m (1326 kgf*cm, 96 ft.*lbf)
Bolt B
75 N*m (765 kgf*cm, 55 ft.*lbf)
- Install the rear engine mounting insulator with the 3 bolts.
- INSTALL ENGINE MOUNTING ABSORBER SUB-ASSEMBLY
- Install the engine mounting absorber sub-assembly with the 2 bolts and 2 nuts.
Torque: Bolt
64 N*m (653 kgf*cm, 47 ft.*lbf)
Nut
24 N*m (245 kgf*cm, 18 ft.*lbf)
- Install the engine mounting absorber sub-assembly with the 2 bolts and 2 nuts.
- INSTALL HYBRID TRANSAXLE MASS DAMPER
- Install the bolt and transaxle mass damper.
Torque: 14 N*m (138 kgf*cm, 10 ft.*lbf)
- Install the bolt and transaxle mass damper.
- INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (See INSTALLATION )
- INSTALL MANIFOLD STAY (See INSTALLATION )
- INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR (See INSTALLATION )
- INSTALL ENGINE WIRE
- INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
- Set the engine assembly with transaxle on the engine lifter.
- Install the engine assembly to the vehicle.
- Install the frame side plates RH and LH with the 6 bolts and 2 nuts.
Torque: Bolt A
85 N*m (867 kgf*cm, 63 ft.*lbf)
Bolt B
32 N*m (326 kgf*cm, 24 ft.*lbf)
Nut C
32 N*m (326 kgf*cm, 24 ft.*lbf)
- Install the front suspension member brace RH and LH with the 6 bolts and 2 nuts.
Torque: Bolt A
85 N*m (867 kgf*cm, 63 ft.*lbf)
Bolt B
32 N*m (326 kgf*cm, 24 ft.*lbf)
Nut C
32 N*m (326 kgf*cm, 24 ft.*lbf)
- CONNECT STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY (See INSTALLATION )
- INSTALL FRONT AXLE ASSEMBLY LH (See INSTALLATION )
- INSTALL FRONT AXLE ASSEMBLY RH
HINT:
Perform the same procedure as above on the opposite side.
- INSTALL FRONT LOWER SUSPENSION ARM LH (See INSTALLATION )
- INSTALL FRONT LOWER SUSPENSION ARM RH
HINT:
Perform the same procedure as above on the opposite side.
- CONNECT TIE ROD END SUB-ASSEMBLY LH (See INSTALLATION )
- CONNECT TIE ROD END SUB-ASSEMBLY RH
HINT:
Perform the same procedure as above on the opposite side.
- INSTALL FRONT SPEED SENSOR LH (See INSTALLATION )
- INSTALL FRONT SPEED SENSOR RH
HINT:
Perform the same procedure as above on the opposite side.
- INSTALL FRONT AXLE SHAFT NUT LH (See INSTALLATION )
- INSTALL FRONT AXLE SHAFT NUT RH
HINT:
Perform the same procedure as above on the opposite side.
- INSTALL FRONT STABILIZER LINK ASSEMBLY LH (See INSTALLATION )
- INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Perform the same procedure as above on the opposite side.
- INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY
- Using vernier calipers, measure the free length of the compression spring.
Minimum length: 41.5 mm (1.634 in.)
HINT:
If the free length is less than the minimum, replace the compression spring.
- Install a new gasket to the front No. 3 exhaust pipe as shown in the illustration.
- Install 2 new gaskets and the front No. 3 exhaust pipe with the 2 bolts and 2 new nuts.
Torque: Bolt
48 N*m (490 kgf*cm, 35 ft.*lbf)
Nut
56 N*m (571 kgf*cm, 41 ft.*lbf)
- Connect the heated oxygen sensor connector.
- Using vernier calipers, measure the free length of the compression spring.
- INSTALL FRONT EXHAUST PIPE ASSEMBLY
- Install 2 new gaskets and the front No. 3 exhaust pipe with the 2 bolts and 2 new nuts.
Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf)
- Connect the heated oxygen sensor connector.
- Install 2 new gaskets and the front No. 3 exhaust pipe with the 2 bolts and 2 new nuts.
- CONNECT ENGINE WIRE
- Connect the connector and clamp.
- Install the ground cable and clamp.
Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
- Install the clamp and wire harness protector.
- Install the 2 nuts and pull in the engine wire harness.
Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
- Connect the 6 connectors to the ECM.
- Connect the 2 connectors.
- INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (See INSTALLATION )
- INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (See INSTALLATION )
- INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH (See INSTALLATION )
- INSTALL FRONT DOOR SCUFF PLATE RH (See INSTALLATION )
- CONNECT WATER HOSE
- Using pliers, grip the claws of the clip and slide the clip to connect the water inlet hose.
- Using pliers, grip the claws of the clip and slide the clip to connect the water inlet hose.
- CONNECT INLET OIL COOLER TUBE SUB-ASSEMBLY
- Using pliers, grip the claws of the clip and slide the clip to connect the inlet oil cooler tube.
- CONNECT OUTLET OIL COOLER TUBE SUB-ASSEMBLY
HINT:
Connect the outlet oil cooler tube using the same procedure as for the inlet oil cooler tube.
- CONNECT INLET RADIATOR HOSE
- Using pliers, grip the claws of the clip and slide the clip to connect the inlet radiator hose.
- CONNECT OUTLET RADIATOR HOSE
- Using pliers, grip the claws of the clip and slide the clip to connect the outlet radiator hose.
- CONNECT INLET HEATER WATER HOSE
- Using pliers, grip the claws of the clip and slide the clip to connect the inlet heater water hose.
- CONNECT OUTLET HEATER WATER HOSE
HINT:
Connect the outlet heater water hose using the same procedure as for the inlet heater water hose.
- CONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY
- Align the connector with the pipe, then push in the connector to the pipe until it makes a "click" sound to connect the fuel tube sub-assembly to the fuel delivery pipe.
- Install the EFI fuel pipe clamp.
- INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY
- Install the control cable to the transaxle with the bolt.
- Install the control shaft lever with the nut.
Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf)
- Install the control cable and a new clip to the bracket.
- INSTALL NO. 1 INVERTER BRACKET
- Install the 4 bolts and No. 1 inverter bracket.
Torque: 17 N*m (173 kgf*cm, 12 ft.*lbf)
- Install the harness clamp and hose clamp.
- Install the 4 bolts and No. 1 inverter bracket.
- INSTALL COMPRESSOR WITH MOTOR ASSEMBLY
- Temporarily install the compressor with motor assembly with the 3 bolts.
- Install the compressor with motor assembly by tightening the 3 bolts in the order shown in the illustration.
Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf)
- Connect the 2 connectors.
- INSTALL NO. 2 ENGINE MOUNTING BRACKET RH
- INSTALL ENGINE MOUNTING CONTROL BRACKET
- Install the 3 bolts and engine mounting control bracket.
Torque: Bolt A
64 N*m (653 kgf*cm, 47 ft.*lbf)
Bolt B
23 N*m (235 kgf*cm, 17 ft.*lbf)
- Install the 3 bolts and engine mounting control bracket.
- INSTALL ENGINE MOVING CONTROL ROD
- Install the 2 bolts and engine moving control rod.
Torque: Bolt A
64 N*m (653 kgf*cm, 47 ft.*lbf)
Bolt B
56 N*m (571 kgf*cm, 41 ft.*lbf)
HINT:
First tighten bolt A.
- Install the 2 bolts and engine moving control rod.
- INSTALL NO. 2 ENGINE MOUNTING STAY RH
- Install the 2 bolts and No. 2 engine mounting stay RH.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
- Install the 2 bolts and No. 2 engine mounting stay RH.
- INSTALL AIR CLEANER BRACKET
- Install the 2 bolts and air cleaner bracket.
Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf)
- Install the 2 bolts and air cleaner bracket.
- INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY
- Install the 2 nuts and brake master cylinder reservoir.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
- Connect the connector.
- Install the 2 nuts and brake master cylinder reservoir.
- INSTALL INVERTER WITH CONVERTER ASSEMBLY (See INSTALLATION )
- INSTALL NO. 4 INVERTER BRACKET (See INSTALLATION )
- INSTALL ENGINE ROOM RELAY BLOCK ASSEMBLY (See INSTALLATION )
- REMOVE INVERTER COVER (See INSTALLATION )
- CONNECT NO. 3 FRAME WIRE (See INSTALLATION )
- CONNECT MG ECU CONNECTOR (See INSTALLATION )
- CONNECT HIGH VOLTAGE CABLE OF FRONT MOTOR (See INSTALLATION )
- CONNECT NO. 4 ENGINE WIRE (See INSTALLATION )
- CHECK HIGH VOLTAGE CABLE CONNECTION (See INSTALLATION )
- INSTALL INVERTER COVER (See INSTALLATION )
- CONNECT WATER HOSE (See INSTALLATION )
- INSTALL INVERTER RESERVE TANK SUB-ASSEMBLY (See INSTALLATION )
- CONNECT NO. 2 ENGINE ROOM WIRE (See INSTALLATION )
- CONNECT NO. 1 CIRCUIT BREAKER SENSOR (See INSTALLATION )
- INSTALL AIR CLEANER CASE SUB-ASSEMBLY (See INSTALLATION )
- INSTALL AIR CLEANER CAP SUB-ASSEMBLY
- Install the air cleaner filter element to the air cleaner case.
- Install the 2 bolts, 4 clamps and air cleaner cap sub-assembly.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
- INSTALL BATTERY CARRIER SUB-ASSEMBLY
- Install the 5 bolts and battery carrier.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
- Install the 5 bolts and battery carrier.
- INSTALL SERVICE PLUG GRIP (See INSTALLATION )
- INSTALL BATTERY
- Install the battery clamp and battery.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
- Connect the cable to the battery terminal.
Torque: 6.4 N*m (65 kgf*cm, 56 in.*lbf)
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
- Install the battery clamp and battery.
- INSTALL FRONT WHEELS
Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)
- ADD AND INSPECT HYBRID TRANSAXLE FLUID (See REPLACEMENT )
- ADD ENGINE OIL
- INSPECT FOR FUEL LEAK (See ON-VEHICLE INSPECTION )
- ADD COOLANT (for Inverter) (See REPLACEMENT )
- ADD COOLANT (for Engine) (See REPLACEMENT )
- INSPECT FOR OIL LEAK
- INSPECT FOR COOLANT LEAKS (for Inverter) (See ON-VEHICLE INSPECTION )
- INSPECT FOR COOLANT LEAKS (for Engine) (See ON-VEHICLE INSPECTION )
- INSPECT FOR EXHAUST GAS LEAK (See ON-VEHICLE INSPECTION )
- INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT:
See ADJUSTMENT .
- INSTALL NO. 2 ENGINE UNDER COVER
- Install the 2 bolts and No. 2 engine under cover.
- INSTALL FRONT FENDER APRON SEAL LH
- Install the 2 bolts, clip and fender apron seal LH.
- INSTALL FRONT FENDER APRON SEAL RH
HINT:
Perform the same procedure as above on the opposite side.
- INSTALL FRONT FENDER LINER LH
- Install the front fender liner with the screw and clip.
- INSTALL FRONT FENDER LINER RH
HINT:
Perform the same procedure as above on the opposite side.
- INSTALL NO. 1 ENGINE UNDER COVER
- Install the 6 bolts, 2 screws, 2 clips and No. 1 engine under cover.
- INSPECT STEERING WHEEL CENTER POINT
- INSPECT IGNITION TIMING (See ON-VEHICLE INSPECTION )
- INSPECT ENGINE IDLE SPEED (See ON-VEHICLE INSPECTION )
- INSPECT CO/HC (See ON-VEHICLE INSPECTION )
- CHECK ABS SPEED SENSOR SIGNAL
HINT:
See TEST MODE PROCEDURE .
- INSTALL NO. 2 ENGINE ROOM SIDE COVER LH
- Fit the clips and install the No. 2 engine room side cover LH.
- INSTALL COOL AIR INTAKE DUCT SEAL
- Install the cool air intake duct seal with the 11 clips.
- INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (See INSTALLATION )
- INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (See INSTALLATION )
- INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (See INSTALLATION )
- INSTALL HOOD TO COWL TOP SEAL (See INSTALLATION )
- INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (See INSTALLATION )
- INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (See INSTALLATION )