FixVault

Section 28 (Starting System (Service Information)): Starter: Disassembly: Disassembly

WARNING: This page is about a different car, the 2011 Toyota Avalon. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE REPAIR SERVICE STARTER KIT 
    1. Remove the nut and disconnect the lead wire from the repair service starter kit.
      Fig 1: Disconnect Lead Wire To Magnetic Switch
      GTY174182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws which are used to secure the repair service starter kit to the repair service starter kit.
      Fig 2: Remove Magnetic Switch
      GTY191534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the repair service starter kit.
    4. Remove the return spring and the plunger from the repair service starter kit.
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the 2 through bolts and pull out the starter yoke together with the starter commutator end frame.
      Fig 3: Locating Starter Yoke Assembly Bolts
      GTY171317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the starter yoke from the starter commutator end frame.
      Fig 4: Removing Starter Commutator End Frame Assembly From Starter Yoke Assembly
      GTY188534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the starter yoke.
      Fig 5: Identifying Starter Armature Plate
      GTY103338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE DRIVE HOUSING STARTER BEARING COVER 
    1. Using a screwdriver, remove the drive housing starter bearing cover.
      Fig 6: Prying Out Starter Commutator End Frame Cover
      GTY181444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Using snap ring pliers, remove the snap ring and the plate washer.
      Fig 7: Removing Snap Ring
      GTY168482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the starter armature from the commutator end frame.
  6. REMOVE PLANET GEAR 
    1. Remove the 3 planet gears from the motor terminal starter kit.
      Fig 8: Locating Planet Gears
      GTY177124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002