FixVault

Starting System: Starter: Disassembly

  1. REMOVE REPAIR SERVICE STARTER KIT 
    1. Remove the nut and disconnect the lead wire from the repair service starter kit.
      Fig 1: Locating Lead Wire Nut
      G05134768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws which are used to secure the repair service starter kit to the repair service starter kit.
      Fig 2: Locating Repair Service Starter Kit Screws
      G05134769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the repair service starter kit.
    4. Remove the return spring and the plunger from the repair service starter kit.
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the 2 through bolts and pull out the starter yoke together with the starter commutator end frame.
      Fig 3: Locating Starter Yoke Through Bolts
      G05134770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the starter yoke from the starter commutator end frame.
      Fig 4: Identifying Starter Commutator End Frame
      G05134771Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the starter yoke.
      Fig 5: Identifying Starter Armature Plate
      G05134772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE DRIVE HOUSING STARTER BEARING COVER 
    1. Using a screwdriver, remove the drive housing starter bearing cover.
      Fig 6: Removing Drive Housing Starter Bearing Cover
      G05134773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Using snap ring pliers, remove the snap ring and plate washer.
    2. Remove the starter armature from the commutator end frame.
      Fig 7: Removing Snap Ring And Plate Washer
      G05129684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE PLANETARY GEAR 
    1. Remove the 3 planetary gears from the repair service starter kit.
      Fig 8: Locating Planet Gears
      G05134775Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002