FixVault

Inspection Procedure

  1. CHECK STOP LIGHT SWITCH OPERATION 
    1. Check that the stop lights come on when the brake pedal is depressed and go off when the brake pedal is released.

      OK 

      BRAKE PEDAL CONDITION CHART

      Pedal condition Illumination Condition
      Brake pedal depressed ON
      Brake pedal released OFF

      HINT:

      Check the stop light bulbs as they may have burnt out.

    NG:  Go to step  4

    OK: Go To Next Step 

  2. INSPECT SKID CONTROL ECU (STP TERMINAL VOLTAGE) 
    1. Disconnect the skid control ECU connector.
    2. Measure the voltage.

      Standard Voltage 

      STANDARD VOLTAGE SPECIFICATION

      Tester Connection Condition Specified Condition
      S1-7 (STP) - Body ground Stop light switch ON (Brake pedal depressed) 8 to 14 V
      S1-7 (STP) - Body ground Stop light switch OFF (Brake pedal released) Below 1.5 V
    3. Reconnect the skid control ECU connector.
      Fig 1: Identifying Skid Control ECU Connector
      G05199252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      RESULT REFERENCE

      Result Proceed To
      OK (When troubleshooting in accordance with DTC CHART) A
      OK (When troubleshooting in accordance with PROBLEM SYMPTOMS TABLE) B
      NG C

    B: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

    C: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    A: Go To Next Step 

  3. RECONFIRM DTC 
    1. Clear the DTCs (See DTC CHECK/CLEAR  ).
    2. Check if the same DTCs are detected.
      DTC OUTPUT REFERENCE

      Result Proceed To
      DTC output A
      DTC not output B

    B: END 

    A: REPLACE MASTER CYLINDER SOLENOID 

  4. INSPECT STOP LIGHT SWITCH ASSEMBLY 
    1. Disconnect the stop light switch connector.
    2. Measure the resistance.

      Standard Resistance 

      STANDARD RESISTANCE SPECIFICATION

      Switch Connection Tester Condition Specified Condition
      Switch pin free 1 - 2 Below 1 Ω
      Switch pin pushed in 1 - 2 10 kΩ or higher
    3. Reconnect the stop light switch connector.

    NG: REPLACE STOP LIGHT SWITCH ASSEMBLY 

    Fig 2: Inspecting Stop Light Switch Assembly
    G05199133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go To Next Step 

  5. INSPECT STOP LIGHT CONTROL RELAY 
    1. Remove the STOP LP CTRL relay from the engine room R/B and J/B.
    2. Measure the resistance.

      Standard Resistance 

      STANDARD RESISTANCE SPECIFICATION

      Tester Connection Specified Condition
      3 - 4 Below 1 Ω
      3 - 5 10 kΩ or higher
    3. Apply the battery voltage between terminals 1 (+) and 2 (-).
    4. Measure the resistance.

      Standard Resistance 

      STANDARD RESISTANCE SPECIFICATION

      Tester Connection Specified Condition
      3 - 4 10 kΩ or higher
      3 - 5 Below 1 Ω
    5. Reinstall the STOP LP CTRL relay.

    NG: REPLACE STOP LIGHT CONTROL RELAY 

    OK: Go To Next Step 

  6. CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - STOP LIGHT SWITCH) 
    1. Disconnect the skid control ECU connector.
    2. Disconnect the stop light switch connector.
    3. Measure the resistance.

      Standard Resistance 

      STANDARD RESISTANCE SPECIFICATION

      Tester Connection Specified Condition
      S1-45 (STP2) - S10-1 (STP) Below 1 Ω
    4. Reconnect the stop light switch connector.
    5. Reconnect the skid control ECU connector.

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 3: Identifying Skid Control ECU & Stop Light Switch Connectors
    G05199254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go To Next Step 

  7. RECONFIRM DTC 
    1. Clear the DTCs (See DTC CHECK/CLEAR  ).
    2. Check if the same DTCs are detected.
      DTC OUTPUT REFERENCE

      Result Proceed To
      DTC output A
      DTC not output B

    B: END 

    A: REPLACE MASTER CYLINDER SOLENOID