FixVault

Inspection Procedure

  1. CHECK FOR DTCs 

    Result 

    1. Select the DTC check on the Techstream to check for communication errors.

    Result 

    RESULT REFERENCE CHART

    Result Proceed to
    Not output DTC codes A
    Output DTC codes (LIN communication) B

    B: GO TO  MULTIPLEX COMMUNICATION SYSTEM  

    A: Go to Next Step 

  2. PERFORM ACTIVE TEST BY TECHSTREAM 
    1. Select the ACTIVE TEST, use the Techstream to issue a control command, and then check the window defogger operation.

    Air Conditioner 

    AIR CONDITIONER REFERENCE CHART

    Test Display Test Part Control Range
    Defogger Relay (Rear) Turns rear window defogger OFF/ON

    OK: Go to step   5

    NG: GO TO NEXT STEP 

  3. REPLACE AIR CONDITIONER CONTROL ASSEMBLY 
    1. Replace the air conditioner control assembly.
  4. CONFIRM REAR WINDOW DEFOGGER OPERATION 
    1. Turn the ignition switch on (IG), press the defogger switch, and check that the window defogger operates.

    OK: System operates normally 

    NG: REPLACE A/C AMPLIFIER ASSEMBLY 

    OK: END 

  5. PERFORM ACTIVE TEST BY TECHSTREAM 
    1. Select the ACTIVE TEST, use the Techstream to issue a control command, and then check the DEFOG relay operation.
    2. Check that operation sound of the RR DEF relay is heard.
    RESULT REFERENCE CHART

    Result Proceed to
    Relay operating sound Is heard OK
    Relay operating sound Is not heard NG

    OK: Go to step  9

    NG: GO TO NEXT STEP 

  6. INSPECT RR DEF RELAY 

    See DEFOGGER RELAY .

    NG: REPLACE RR DEF RELAY 

    OK: GO TO NEXT STEP 

  7. CHECK WIRE HARNESS (RR DEF RELAY - BATTERY POSITIVE) 
    1. Disconnect the RR DEF relay.
    2. Measure the voltage according to the value(s) in the table below.
      Fig 1: Checking Wire Harness ( RR DEF Relay - Battery Positive)
      G04981170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Standard voltage: Engine room R/B, J/B 

    WIRE HARNESS (RR DEF RELAY - BATTERY POSITIVE)

    Tester Connection Condition Specified Condition
    1 - Body ground Ignition switch on (IG) 10 to 14 V

    NG: REPAIR OR REPLACE A/C NO. 2 FUSE, HARNESS OR CONNECTOR 

    OK: GO TO NEXT STEP 

  8. CHECK WIRE HARNESS (RR DEF RELAY - A/C AMPLIFIER ASSEMBLY) 
    1. Disconnect the RR DEF relay and A/C amplifier assembly connector.
    2. Measure the resistance according to the value(s) in the table below.
      Fig 2: Checking Wire Harness (RR DEF Relay - A/C Amplifier Assembly
      G04981171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Standard resistance 

    WIRE HARNESS (RR DEF RELAY - A/C AMPLIFIER ASSEMBLY)

    Tester Connection Condition Specified Condition
    2 - E38-38 Always Below 1 Ω
    2 - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE A/C AMPLIFIER ASSEMBLY 

  9. INSPECT RR DEF RELAY 

    See DEFOGGER RELAY .

    NG: REPLACE RR DEF RELAY 

    OK: GO TO NEXT STEP 

  10. CHECK WIRE HARNESS (RR DEF RELAY - BATTERY POSITIVE AND BODY GROUND) 
    1. Disconnect the RR DEF relay.
      Fig 3: Checking Wire Harness (RR DEF Relay - Battery Positive And Body Ground)
      G04981170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the voltage and resistance according to the value(s) in the table below.

    Standard resistance: Engine room R/B, J/B 

    WIRE HARNESS (RR DEF RELAY - BATTERY POSITIVE AND BODY GROUND) RESISTANCE

    Tester Connection Condition Specified Condition
    4 - Body ground Always Below 1 Ω

    Standard voltage: Engine room R/B, J/B 

    WIRE HARNESS (RR DEF RELAY - BATTERY POSITIVE AND BODY GROUND) VOLTAGE

    Tester Connection Condition Specified Condition
    5 - Body ground Always 10 to 14 V

    NG: REPAIR OR REPLACE RR DEF FUSE, HARNESS OR CONNECTOR 

    OK: GO TO NEXT STEP 

  11. INSPECT NOISE FILTER 
    1. Disconnect the noise filter connector.
      Fig 4: Identifying N18 Connector Terminal
      G04981173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

    Standard resistance 

    NOISE FILTER

    Tester Connection Condition Specified Condition
    N18-1-N18-2 Always Below 1 Ω
    N18-1 - Body ground Always 10 kΩ or higher

    NG: REPLACE NOISE FILTER 

    OK: GO TO NEXT STEP 

  12. CHECK WIRE HARNESS (RR DEF RELAY - NOISE FILTER) 
    1. Disconnect the RR DEF relay and defogger wire connectors.
      Fig 5: Identifying Engine Room R/B, J/B Connector Terminal
      G04981174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

    Standard resistance 

    WIRE HARNESS (RR DEF RELAY - NOISE FILTER)

    Tester Connection Condition Specified Condition
    3 - N18-2 Always Below 1 Ω
    3 - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: GO TO NEXT STEP 

  13. CHECK WIRE HARNESS (NOISE FILTER - DEFOGGER WIRE CONNECTOR) 
      Fig 6: Identifying Defogger Wire Connector
      G04981175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the resistance according to the value(s) in the table below.

    Standard resistance 

    WIRE HARNESS (NOISE FILTER - DEFOGGER WIRE CONNECTOR)

    Tester Connection Condition Specified Condition
    N18-1-N19-1 Always Below 1 Ω
    N18-1 - Body ground Always 10 kΩ or higher

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: GO TO NEXT STEP 

  14. CHECK WIRE HARNESS (DEFOGGER WIRE CONNECTOR -BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.
      Fig 7: Identifying P1 Connector Terminal
      G04981176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Standard resistance 

    WIRE HARNESS (DEFOGGER WIRE CONNECTOR -BODY GROUND)

    Tester Connection Condition Specified Condition
    P1-1 - Body ground Always Below 1 Ω

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPAIR OR REPLACE REAR WINDOW DEFOGGER WIRE