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Back Window Glass: Installation

  1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER 
    1. Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.

      HINT:

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install 2 new No. 2 stoppers onto the windshield glass, as shown in the illustration.

    HINT:

    Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

    Standard dimension 

    STANDARD REFERENCE CHART

    Area Dimension
    A 16.4 mm (0.645 In.)
    Fig 1: Installing No. 2 Back Window Glass Stopper
    G04981149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER 
    1. Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.

    HINT:

    Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1 -piece type was used.

    Fig 2: Identifying No. 1 Back Window Glass Stopper
    G04981150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BACK WINDOW MOULDING 
    1. Using a brush or sponge, coat the application area of moulding with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.

      HINT:

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install a new moulding, as shown in the illustration.
    NOTE: Align the joint of the new moulding with the ceramic notch.
    Fig 3: Identifying Back Window Moulding
    G04981151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL BACK WINDOW GLASS ASSEMBLY 
    1. Position the back window glass assembly.
      1. Using a suction cup, place the back window glass in the correct position.
      2. Check that the whole contact surface of the back window glass rim is perfectly even.
      3. Align the matchmarks on the back window glass and vehicle body.
        NOTE: Check that the back window glass stoppers are attached to the vehicle body correctly.
      4. Remove the back window glass assembly.
      Fig 4: Identifying Back Window Glass Assembly
      G04981145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brush, coat the installation surface on the vehicle body with Primer M.
      Fig 5: Coating Installation Surface On Vehicle Body With Primer M
      G04981153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not coat the adhesive with Primer M.
      • Do not apply too much primer.
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer M for later use.

      HINT:

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with Primer G.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.

      HINT:

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

      Standard dimension 

      STANDARD REFERENCE CHART

      Area Dimension
      a 10.75 mm (0.423 In.)
      b 7.0 mm (0.275 in.)
      c 10.25 mm (0.403 In.)
      d 8.0 mm (0.315 In.)
      Fig 6: Coating Adhesive With Primer G
      G04981154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
      1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

        HINT:

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage time frame 

        USAGE TIME FRAME

        Temperature Tack-free Time
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with cartridge.
      3. Apply adhesive to the back window glass, as shown in the illustration.

      Standard dimension 

      STANDARD REFERENCE CHART

      Area Dimension
      a 10.75 mm (0.423 in.)
      b 10.25 mm (0.403 In.)
      c 8.0 mm (0.315 In.)
      d 12.0 mm (0.472 in.)
      e 8.0 mm (0.315 In.)
      Fig 7: Applying Adhesive To Back Window Glass
      G04981155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the back window glass assembly.
      1. Using a suction cup, position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.
        NOTE:
        • Check that the back window glass stoppers are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and back window glass.
        Fig 8: Identifying Matchmarks On Back Window Glass
        G04981156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Lightly press the front surface of the back window glass to ensure a close fit.

        HINT: 

        Press the glass with force of 98 N (10 kgf, 22 lb) or more.

      3. Hold the back window glass using protective tape until applied adhesive becomes hard.
      NOTE: Do not drive the vehicle for the time described in the table below.

      Minimum time 

      MINIMUM TIME PRIOR TO DRIVING VEHICLE

      Temperature Minimum time prior to driving vehicle
      35°C (95°F) 1 hour and 30 minutes
      20°C (68°F) 5 hours
      5°C (41°F) 24 hours
    6. Connect the connectors.
      Fig 9: Locating Connectors
      G04981142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the connector.
      Fig 10: Identifying Connector
      G04981158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CHECK FOR LEAKS AND REPAIR 
    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
    2. If water leaks into the cabin, allow the water to dry and add adhesive.
    3. Remove the protective tape.
  6. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof)  (See INSTALLATION )
  7. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof)  (See INSTALLATION )
  8. INSTALL SUNSHADE TRIM HOLDER (w/ Rear Sunshade)  (See INSTALLATION )
  9. INSTALL SPOT LIGHT ASSEMBLY (w/ Sliding Roof)  (See INSTALLATION )
  10. INSTALL REAR ASSIST GRIP SUB-ASSEMBLY  (See INSTALLATION )
  11. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY  (See INSTALLATION )
  12. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (for Reclining Seat Type)  (See INSTALLATION )
  13. INSTALL REAR SEAT SHOULDER BELT HOLE COVER  (See INSTALLATION )
  14. INSTALL REAR SEAT SHOULDER BELT COVER  (See INSTALLATION )
  15. CONNECT REAR SEAT OUTER BELT ASSEMBLY (for LH Side)  (See INSTALLATION )
  16. CONNECT REAR SEAT OUTER BELT ASSEMBLY (for RH Side)  (See INSTALLATION )
  17. CONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH (for TMC Made)  (See INSTALLATION )
  18. CONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH (for TMMK Made)  (See INSTALLATION )
  19. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH  (See INSTALLATION )
  20. INSTALL ROOF SIDE INNER GARNISH LH  (See INSTALLATION )
  21. INSTALL ROOF SIDE INNER GARNISH RH  (See INSTALLATION )
  22. INSTALL RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY LH (for Reclining Seat Type)  (See REASSEMBLY )
  23. INSTALL RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY RH (for Reclining Seat Type) 
  24. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH  (See INSTALLATION )
  25. INSTALL REAR DOOR SCUFF PLATE LH  (See INSTALLATION )
  26. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH  (See INSTALLATION )
  27. INSTALL REAR DOOR SCUFF PLATE RH  (See INSTALLATION )
  28. INSTALL CENTER SEAT BACK ASSEMBLY (for Reclining Seat Type)  (See INSTALLATION )
  29. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Reclining Seat Type)  (See INSTALLATION )
  30. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Reclining Seat Type)  (See INSTALLATION )
  31. INSTALL REAR SEAT BACK COVER (for Reclining Seat Type) 
  32. INSTALL REAR SIDE SEAT BACK ASSEMBLY LH (for Fold Down Seat Type)  (See INSTALLATION )
  33. INSTALL REAR SIDE SEAT BACK ASSEMBLY RH (for Fold Down Seat Type) 
  34. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Fold Down Seat Type)  (See INSTALLATION )
  35. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Fold Down Seat Type)  (See INSTALLATION )
  36. INSTALL REAR SEAT BACK ASSEMBLY (for Fixed Seat Type)  (See INSTALLATION )
  37. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY 
  38. INSTALL REAR SEAT HEADREST ASSEMBLY 
  39. INSTALL REAR SEAT CUSHION ASSEMBLY 
  40. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  41. INSPECT SRS WARNING LIGHT 

(See DIAGNOSIS SYSTEM )

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