FixVault

Fuel Pump: Disassembly

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY  (See REMOVAL )
    Fig 1: Locating Fuel Tank Gasket
    G06009771Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL PUMP 
  1. Release the claw and disconnect the fuel pump filter hose.
    Fig 2: Locating Fuel Pump Filter Hose
    G06009747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Remove the E-ring and separate the 2 claws, then remove the fuel pump sub-tank.
    NOTE: Do not separate the tube indicated in the illustration (See PRECAUTION ).
    Fig 3: Identifying Fuel Pump Sub-Tank Claws
    G06009748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Disconnect the fuel pump harness connector.
    NOTE: Do not damage the wire harness.
    Fig 4: Locating Fuel Pump Harness Connector
    G06009749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.
    Fig 5: Identifying No. 1 Fuel Suction Support Claws
    G06009750Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump filter and fuel pump from the fuel filter.
    NOTE:
    • Do not damage the fuel pump filter.
    • Do not remove the suction filter.
    • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
    Fig 6: Identifying Fuel Pump Filter Claws
    G06009893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. Disconnect the fuel pump harness connector.
    Fig 7: Locating Fuel Pump Harness Connector
    G04974938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. Remove the O-ring from the fuel pump.
Fig 8: Identifying O-Ring
G06009753Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002