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BRAKE ACTUATOR (w/o VSC): Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE ENGINE UNDER COVER RH 
  3. REMOVE RADIATOR GRILLE PROTECTOR  (See REMOVAL )
  4. REMOVE NO. 4 ENGINE UNDER COVER (for 2AZ-FE)  (See REMOVAL )
  5. REMOVE FRONT BUMPER ASSEMBLY  (See REMOVAL )
  6. REMOVE V-RIBBED BELT (for 2ZR-FE)  (See REMOVAL )
  7. REMOVE V-RIBBED BELT (for 2AZ-FE)  (See ON-VEHICLE INSPECTION )
  8. REMOVE GENERATOR ASSEMBLY (for 2ZR-FE)  (See DISASSEMBLY )
  9. REMOVE GENERATOR ASSEMBLY (for 2AZ-FE)  (See REMOVAL )
  10. DRAIN BRAKE FLUID 
    NOTE: If brake fluid leaks onto any painted surface, immediately clean it off completely.
  11. REMOVE FRONT WHEEL RH 
  12. REMOVE RADIATOR RESERVE TANK ASSEMBLY 
    1. Remove the 3 bolts and radiator reserve tank assembly.
    Fig 1: Locating Radiator Reserve Tank Assembly Bolts
    G06014005Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE WINDSHIELD WASHER JAR ASSEMBLY 
    1. Remove the bolt and disconnect the motor connectors.
    2. Separate the washer hoses from the windshield washer jar assembly.
      Fig 2: Locating Bolt, Motor Connector And Washer Hoses
      G06014006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts, clamp and the windshield washer jar assembly from the body.
      Fig 3: Locating Windshield Washer Jar Assembly Bolts With Clamp
      G06014007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE BRAKE ACTUATOR WITH BRACKET 
    1. Release the lock lever and disconnect the brake actuator connector.
      NOTE: Be careful not to allow brake fluid to enter the removed connector.
      Fig 4: Releasing Lock Lever Brake Actuator Connector
      G06014031Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt.
      Fig 5: Locating Brake Actuator Bolt
      G06014032Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a union nut wrench (10 mm), disconnect the 6 brake lines from the actuator assembly.
      Fig 6: Disconnecting Brake Lines From Actuator Assembly Using Union Nut Wrench
      G06014033Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Use tags or make a memo to identify the places to reconnect.

      HINT:

      • *1: To front wheel cylinder RH
      • *2: To front wheel cylinder LH
      • *3: To rear wheel cylinder RH
      • *4: To rear wheel cylinder LH
      • *5: From 1st of master cylinder
      • *6: From 2nd of master cylinder
      Fig 7: Identifying Brake Line Tags Location
      G06014034Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 bolts, nut and the brake actuator with bracket from the body.
      NOTE:
      • Do not damage the brake lines or wire harness.
      • Do not carry the brake actuator assembly by the connector.
      Fig 8: Locating Brake Actuator Bolts And Nut
      G06014035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE BRAKE ACTUATOR 
    1. Remove the 3 bolts and brake actuator assembly from the brake actuator bracket assembly.
    Fig 9: Locating Brake Actuator Assembly Bolts
    G06014036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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