FixVault

Inspection Procedure

NOTE: When replacing the master cylinder solenoid, perform zero point calibration (See CALIBRATION  ).

HINT:

Remove the hydraulic brake booster before the inspection (See REMOVAL ).

  1. CHECK BRAKE PUMP MOTOR WIRE HARNESS CONNECTION (MT+ / MT-) 
    1. Using a screwdriver, remove the 2 plugs from the hydraulic brake booster (See DISASSEMBLY ).
    2. Check the tightening torque of 2 screws which fasten the wire harness connecting the hydraulic brake booster and brake booster pump (See REASSEMBLY ).

      Torque: 2.9 N*m (30 kgf*cm, 26 in.*lbf) 

    NG: RETIGHTEN SCREWS 

    OK: Go to next step 

  2. CHECK RESISTANCE OF PUMP MOTOR WIRE HARNESS (MT+/MT-) 
    1. Using a screwdriver, remove the 2 screws and pull the wire harness from the hydraulic brake booster.
    2. Measure the resistance between the red wire (MT+) and black wire (MT-).

      Standard resistance: 

      Below 2 Ω 

      Fig 1: Identifying Red Wire (MT+) & Black Wire (MT-)
      G05199256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE BRAKE BOOSTER PUMP ASSEMBLY  (See DISASSEMBLY )

    OK: Go to next step 

  3. RECONFIRM DTC 
    1. Reassemble the hydraulic brake booster, then reinstall the hydraulic brake booster.
    2. Clear the DTC (See DTC CHECK/CLEAR  ).
    3. Check if the same DTC is detected (See DTC CHECK/CLEAR  ).

      Result 

      RESULT CHART

      Result Proceed to
      DTC output A
      DTC not output B

    B: END 

    A: REPLACE MASTER CYLINDER SOLENOID  (See DISASSEMBLY )