FixVault

Engine Cooling System: Radiator: Disassembly

  1. REMOVE RADIATOR DRAIN COCK PLUG 
    1. Remove the drain cock plug.
    2. Remove the O-ring from the drain cock plug.
  2. ASSEMBLE SST 

    SST 09230-01010 (09231-01010, 09231-01030) 

    1. Engage the claw with the overhaul handle by inserting it into the hole in part A.
      Fig 1: Engaging Claw With Overhaul Handle
      G05109857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While gripping the handle, adjust dimension B to between 0.2 and 0.3 mm, using the stopper bolt.

      Dimension B: 0.2 to 0.3 mm (0.008 to 0.012 in) 

      NOTE: If the stopper bolt can not be adjusted, the claw may be damaged.
  3. UNCAULK CORE PLATE 
    1. Straighten the core plate by gripping it with SST until stopped by the stopper bolt.

      SST 09230-01010 (09231-01010, 09231-01030) 

      Fig 2: Uncaulking Core Plate
      G05109858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE RADIATOR TANK UPPER 
    1. Lightly tap the radiator tank bracket (or radiator tank pipe) with a soft-faced hammer to remove the radiator tank.
      Fig 3: Tapping Radiator Tank Bracket With Hammer
      G05109859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE RADIATOR TANK LOWER 

    HINT:

    Perform the same procedures as for the radiator tank upper.