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Fuel Pump: Installation

  1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE 
    1. Install a new gasket to the fuel tank.
    2. Attach the fuel suction tube with pump and gauge to the fuel tank.
      NOTE: Be careful not to bend the arm of the fuel sender gauge.
    3. Align the keyway of the fuel suction tube support with the key of the fuel suction tube with pump and gauge.
      Fig 1: Aligning Keyway Of Fuel Suction Tube Support With Key Of Fuel Suction Tube
      G05414833Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Align the triangle mark on a new fuel pump gauge retainer with the "S" mark on the fuel tank while pushing down the fuel suction tube with pump and gauge, and attach the fuel pump gauge retainer.
      Fig 2: Identifying Triangle Mark On Fuel Pump Gauge Retainer And S Mark On Fuel Tank
      G05414834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a 6 mm socket hexagon wrench, install SST to the fuel pump gauge retainer.

      SST 09808-14020 (09808-01410, 09808-01420, 09808-01430) 

      HINT:

      • Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.
      • Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).
      Fig 3: Installing SST To Fuel Pump Gauge Retainer
      G05414808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Rotate the fuel pump gauge retainer by hand, then tighten it one complete turn and another half turn using SST. The triangle mark on the fuel pump gauge retainer must be positioned between the "MIN" and "MAX" marks on the fuel tank.

      SST 09808-14020 (09808-01410, 09808-01420, 09808-01430) 

      NOTE:
      • Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
      • Fully tighten the retainer by turning it clockwise while holding SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.

      HINT:

      The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

      Fig 4: Rotating Fuel Pump Gauge Retainer
      G05414836Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the fuel pump tube and the tube joint clip.
      NOTE:
      • Check that there are no scratches or foreign objects on the connecting part.
      • Check that the fuel tube joint is inserted securely.
      • Check that the tube joint clip is correctly located on the collar of the fuel tube joint.
      • After installing the tube joint clip, check that the fuel tube joint has not been pulled out of position.
    8. Connect the fuel pump connector.
  2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  3. INSPECT FUEL LEAK  (See ON-VEHICLE INSPECTION )
  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    Fig 5: Installing Fuel Pump Tube And Tube Joint Clip
    G05414837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL REAR FLOOR SERVICE HOLE COVER 
    1. Install new butyl tape to the rear floor service hole cover.
    2. Install the rear floor service hole cover.
      Fig 6: Locating Fuel Pump Connector
      G05414759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the front floor carpet.
      1. Install the front floor carpet with the 3 clips, (w/rear No. 2 seat)
        Fig 7: Locating Front Floor Carpet Clips
        G05414757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Engage the 3 claws to install the front floor carpet, (w/o rear No. 2 seat)
      Fig 8: Identifying Front Floor Carpet Claws
      G05414758Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH  (See INSTALLATION )
  7. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH  (See INSTALLATION )
  8. INSTALL FRONT DECK SIDE TRIM COVER LH  (See INSTALLATION )
  9. INSTALL NO. 2 DECK SIDE TRIM HOOK  (See INSTALLATION )
  10. INSTALL ROPE HOOK ASSEMBLY (for LH Side)  (See INSTALLATION )
  11. INSTALL REAR DECK TRIM COVER (w/o Remote Folding Function)  (See INSTALLATION )
  12. INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/Remote Folding Function)  (See INSTALLATION )
  13. INSTALL REAR POWER OUTLET SOCKET COVER  (See INSTALLATION )
  14. INSTALL REAR POWER POINT SOCKET ASSEMBLY  (See INSTALLATION )
  15. INSTALL REAR COMBINATION LIGHT SERVICE COVER LH  (See INSTALLATION )
  16. INSTALL SIDE TRIM COVER LH (w/o Rear Seat Entertainment System)  (See INSTALLATION )
  17. INSTALL POWER OUTLET SOCKET BEZEL (w/Rear Seat Entertainment System)  (See INSTALLATION )
  18. INSTALL DECK SIDE TRIM LH  (See INSTALLATION )
  19. INSTALL DECK SIDE TRIM COVER LH  (See INSTALLATION )
  20. INSTALL REAR FLOOR FINISH PLATE  (See INSTALLATION )
  21. INSTALL REAR NO. 2 SEAT ASSEMBLY (w/Rear No. 2 Seat)  (See INSTALLATION )
  22. CONNECT REAR SEAT LAP TYPE BELT ASSEMBLY LH (w/Rear No. 2 Seat)  (See INSTALLATION )
  23. CONNECT REAR SEAT LAP TYPE BELT ASSEMBLY RH (w/Rear No. 2 Seat)  (See INSTALLATION )
  24. INSTALL REAR NO. 2 SEAT INNER BELT ASSEMBLY (w/Rear No. 2 Seat)  (See INSTALLATION )
  25. INSTALL REAR DECK FLOOR BOX (w/o Rear No. 2 Seat)  (See INSTALLATION )
  26. INSTALL DECK FLOOR BOARD ASSEMBLY (w/o Rear No. 2 Seat)  (See INSTALLATION )
  27. INSTALL REAR MAT  (See INSTALLATION )
  28. INSTALL DECK FLOOR BOARD ASSEMBLY (w/Rear No. 2 Seat)  (See INSTALLATION )
  29. INSTALL DECK SIDE TRIM BOX LH  (See INSTALLATION )
  30. INSTALL REAR SEAT SIDE COVER LH (w/Rear No. 2 Seat)  (See INSTALLATION )
  31. INSTALL DECK SIDE TRIM BOX RH  (See INSTALLATION )
  32. INSTALL JACK CARRIER ASSEMBLY  (See INSTALLATION )
  33. INSTALL JACK ASSEMBLY  (See INSTALLATION )
  34. INSTALL JACK CARRIER CUSHION  (See INSTALLATION )
  35. INSTALL JACK CARRIER SUPPORT 
  36. INSTALL REAR SEAT SIDE COVER RH (w/Rear No. 2 Seat)  (See INSTALLATION )
  37. INSTALL REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat)  (See INSTALLATION )
  38. INSTALL TONNEAU COVER ASSEMBLY (w/Tonneau Cover) 
  39. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY  (See INSTALLATION )
  40. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY  (See INSTALLATION )
  41. INSTALL DECK BOARD ASSEMBLY  (See INSTALLATION )
  42. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH  (See INSTALLATION )
  43. INSTALL REAR DOOR SCUFF PLATE LH  (See INSTALLATION )
  44. INSTALL REAR NO. 1 SEAT ASSEMBLY RH 
    1. Install the rear No. 1 seat assembly RH (See INSTALLATION ).
  45. INSTALL REAR NO. 1 SEAT ASSEMBLY LH 
    1. Install the rear No. 1 seat assembly LH (See INSTALLATION ).
  46. INSTALL REAR CENTER SEAT ASSEMBLY 
  47. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
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