Engine Cooling System (2ZR-FE): Radiator: Installation

INSTALL FAN SHROUD
1. Install the fan shroud to the radiator assembly with the 2 bolts.
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
  
  Fig 1: Identifying Fan Shroud Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL COOLER HOSE (for Automatic Transaxle)
1. Install the oil cooler hose with the 2 bolts.
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
2. Connect the 2 oil cooler hoses to the radiator.
  
  Fig 2: Locating Oil Cooler Hose Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR ASSEMBLY
1. Install the 2 lower radiator supports.
2. Install the radiator assembly with the fan shroud.
  NOTE: For vehicles with the air conditioning system, do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.
  
  Fig 3: Identifying Lower Radiator Supports
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the cooling fan motor connector and wire harness clamp.
  
  Fig 4: Locating Cooling Fan Motor Connector And Wire Harness Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 FAN SHROUD
1. Engage the 2 claws and install the No. 2 fan shroud to the radiator assembly with the 2 bolts.
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
  
  Fig 5: Locating Claws And No. 2 Fan Shroud Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
1. Install the upper radiator support sub-assembly with the 4 bolts.
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
  
  Fig 6: Locating Upper Radiator Support Sub-Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the horn connector.
  
  Fig 7: Locating Horn Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY
1. Install the hood lock support sub-assembly with the 2 bolts.
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
  
  Fig 8: Locating Hood Lock Support Sub-Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WATER BY-PASS HOSE
1. Install the water by-pass hose with the 3 clamps.
2. Connect the water by-pass hose to the radiator assembly with the clamp.
INSTALL HOOD LOCK ASSEMBLY
INSTALL UPPER RADIATOR SUPPORT
1. Install the 2 radiator support cushions to the 2 upper radiator supports.
  
  Fig 9: Locating Water By-Pass Hose Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 upper radiator supports with the 2 bolts.
  Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
  
  Fig 10: Locating Upper Radiator Supports Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT OIL COOLER HOSE (for Automatic Transaxle)
CONNECT NO. 2 RADIATOR HOSE
1. Connect the No. 2 radiator hose to the radiator assembly with the clamp.
  
  Fig 11: Locating No. 2 Radiator Hose Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 1 RADIATOR HOSE
1. Connect the No. 1 radiator hose to the radiator assembly with the clamp.
  
  Fig 12: Locating No. 1 Radiator Hose Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT RADIATOR RESERVE TANK HOSE
1. Connect the radiator reserve tank hose to the radiator assembly with the clamp.
INSTALL THERMISTOR ASSEMBLY
INSTALL BATTERY (See INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Fig 13: Locating Radiator Reserve Tank Hose Clamp
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
ADD ENGINE COOLANT (See REPLACEMENT )
INSPECT FOR COOLANT LEAK (See ON-VEHICLE INSPECTION )
INSTALL FRONT BUMPER ASSEMBLY (w/o Front Spoiler) (See INSTALLATION )
INSTALL FRONT BUMPER ASSEMBLY (w/ Front Spoiler) (See INSTALLATION )
VEHICLE PREPARATION FOR FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) (See ADJUSTMENT )
PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) (See ADJUSTMENT )
INSPECT FOG LIGHT AIMING (w/ Fog Light) (See ADJUSTMENT )
ADJUST FOG LIGHT AIMING (w/ Fog Light) (See ADJUSTMENT )
INSTALL ENGINE UNDER COVER LH
INSTALL ENGINE UNDER COVER RH