FixVault

Cylinder Block: Replacement

  1. REPLACE RING PIN 
    NOTE: It is not necessary to remove the ring pins unless they are being replaced.
    1. Remove the ring pins.
    2. Using a plastic hammer, tap in the ring pins.

      Standard protrusion: 

      7.5 to 8.5 mm (0.295 to 0.335 in.) 

  2. REPLACE STUD BOLT 
    NOTE: If any of the stud bolts is deformed or the threads are damaged, replace it.
    1. Remove the stud bolts.
      Fig 1: Locating Stud Bolts
      G06009086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a "TORX" socket E6, install the stud bolts as shown in the illustration.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  3. REPLACE STRAIGHT PIN 
    NOTE: It is not necessary to remove the straight pins unless they are being replaced.
    1. Remove the straight pins.
      Fig 2: Locating Straight Pins
      G06009087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a plastic hammer, tap in the straight pins.
    Fig 3: Straight Pins Dimension Chart
    G06009088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Standard Protrusion 

    STANDARD PROTRUSION CHART

    Item Protrusion
    Pin A 18.5 to 19.5 mm (0.729 to 0.768 in.)
    Pin B 5.0 to 7.0 mm (0.197 to 0.276 in.)
    Pin C 11 to 13 mm (0.433 to 0.512 in.)
    Pin D 5.0 to 7.0 mm (0.197 to 0.276 in.)
    Pin E 5.0 to 6.0 mm (0.197 to 0.236 in.)