Output Shaft: Reassembly

WARNING: This page is about a different variant/trim than selected.

INSTALL REVERSE GEAR
1. Coat the reverse gear with gear oil.
2. Install the 3 No. 1 synchromesh shifting key springs and No. 1 transmission clutch hub to the reverse gear.
  NOTE: Assemble the reverse gear and the No. 1 transmission clutch hub in the correct direction.
3. Using a screwdriver, install the 3 No. 1 synchromesh shifting keys to the reverse gear.
  
  Fig 1: Installing No. 1 Synchromesh Shifting Keys To Reverse Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OUTPUT SHAFT FRONT BEARING
1. Using SST and a press, install the output shaft front bearing (inner race) to the output shaft.
  SST 09950-60010 (09951-00430), 09950-70010 (09951-07150)
  
  Fig 2: Installing Output Shaft Front Bearing (Inner Race) To Output Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 SYNCHRONIZER RING SET
1. Coat the No. 1 synchronizer ring set with gear oil and install it to the 1st gear.
  NOTE: Align the No. 1 synchronizer ring set with the hole of the 1st gear.
  
  Fig 3: Aligning No. 1 Synchronizer Ring Set With Hole Of 1st Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1ST GEAR NEEDLE ROLLER BEARING
1. Coat the 1st gear needle roller bearing with gear oil and install it to the output shaft.
  
  Fig 4: Identifying 1st Gear Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1ST GEAR
1. Coat the 1st gear with gear oil and install it to the output shaft.
  
  Fig 5: Identifying 1st Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 TRANSMISSION CLUTCH HUB
1. Using SST and a press, install the No. 1 transmission clutch hub to the output shaft.
  SST 09316-60011 (09316-00031), 09950-60010 (09951-00320), 09950-70010 (09951-07100)
  NOTE:
  - Align the No. 1 synchronizer ring with the No. 1 synchromesh shifting key.
  - Make sure that the 1st gear rotates.
    
    Fig 6: Installing No. 1 Transmission Clutch Hub To Output Shaft
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND GEAR BUSHING BALL
1. Coat the gear bushing ball with MP grease, and install it to the output shaft.
  
  Fig 7: Locating 2nd Gear Bushing Ball
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND GEAR BUSHING
1. Coat the 2nd gear bushing with gear oil and install it to the output shaft.
  
  Fig 8: Identifying 2nd Gear Bushing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND GEAR BEARING SPACER
1. Coat the 2nd gear bearing spacer with gear oil and install it to the output shaft.
  
  Fig 9: Identifying 2nd Gear Bearing Spacer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND GEAR NEEDLE ROLLER BEARING
1. Coat the 2nd gear needle roller bearing with gear oil and install it to the output shaft.
  
  Fig 10: Identifying 2nd Gear Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 SYNCHRONIZER RING SET
1. Coat the No. 2 synchronizer ring set with gear oil and install it to the No. 1 transmission clutch hub.
  NOTE: Align the key groove on the No. 2 synchronizer ring set with the No. 1 synchromesh shifting key.
  
  Fig 11: Identifying No. 2 Synchronizer Ring Set
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND GEAR
1. Coat the 2nd gear with gear oil and install it to the output shaft.
  
  Fig 12: Identifying 2nd Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 3RD DRIVEN GEAR
1. Using SST and a press, install the 3rd driven gear to the output shaft.
  SST 09608-00071, 09950-60010 (09951-00320), 09950-70010 (09951-07100)
  
  Fig 13: Installing 3rd Driven Gear To Output Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OUTPUT GEAR SPACER
1. Install the output gear spacer to the output shaft.
  
  Fig 14: Identifying Output Gear Spacer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 4TH DRIVEN GEAR
1. Using SST and a press, install the 4th driven gear to the output shaft.
  SST 09608-00071, 09950-60010 (09951-00320), 09950-70010 (09951-07100)
  
  Fig 15: Installing 4th Driven Gear To Output Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OUTPUT SHAFT FRONT BEARING
1. Using SST and a press, install the output shaft front bearing (inner race) to the output shaft.
  SST 09506-30012, 09950-60010 (09951-00320), 09950-70010 (09951-07100)
  
  Fig 16: Installing Output Shaft Front Bearing (Inner Race) To Output Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002