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Heating / Air Conditioning: Condenser: Removal

  1. REMOVE FRONT BUMPER ASSEMBLY (w/o Front Spoiler)  (See REMOVAL )
  2. REMOVE FRONT BUMPER ASSEMBLY (w/ Front Spoiler)  (See REMOVAL )
  3. REMOVE HOOD LOCK ASSEMBLY  (See REMOVAL )
  4. REMOVE UPPER RADIATOR SUPPORT (for 2AZ-FE)  (See REMOVAL )
  5. REMOVE UPPER RADIATOR SUPPORT (for 2ZR-FE)  (See REMOVAL )
  6. DISCONNECT WATER BY-PASS HOSE (for 2AZ-FE) 
    1. Disconnect the water by-pass hose from the 2 clamps.
    Fig 1: Identifying Water By-Pass Hose And Clamps
    G06037696Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT WATER BY-PASS HOSE (for 2ZR-FE) 
    1. Disconnect the water by-pass hose from the 3 clamps.
    Fig 2: Identifying Water By-Pass Hose And Clamps
    G06037697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 2AZ-FE) 
    1. Disconnect the horn connector.
      Fig 3: Locating Horn Connector
      G06009397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 5 bolts and the upper radiator support sub-assembly.
    Fig 4: Locating Upper Radiator Support Sub-Assembly Bolts
    G06037699Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 2ZR-FE) 
    1. Disconnect the horn connector.
      Fig 5: Locating Horn Connector
      G06009397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 5 bolts and the upper radiator support sub-assembly.
      Fig 6: Locating Upper Radiator Support Sub-Assembly Bolts
      G06037701Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE NO. 2 FAN SHROUD (for 2AZ-FE)  (See REMOVAL )
  11. REMOVE NO. 2 FAN SHROUD (for 2ZR-FE)  (See REMOVAL )
  12. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (See  REPLACEMENT  ) 
  13. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the discharge hose sub-assembly from the condenser.
    2. Remove the O-ring from the discharge hose sub-assembly.
    NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
    Fig 7: Locating Discharge Hose Sub-Assembly Bolts
    G06037702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. DISCONNECT LIQUID PIPE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the liquid pipe sub-assembly from the condenser.
    2. Remove the O-ring from the liquid pipe sub-assembly.
    NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
    Fig 8: Locating Liquid Pipe Sub-Assembly Bolts
    G06037703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE CONDENSER ASSEMBLY WITH RECEIVER 
    1. Remove the condenser assembly with receiver as shown in the illustration.
    Fig 9: Removing Condenser Assembly With Receiver
    G06037704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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