FixVault

Shift And Select Lever Shaft: Reassembly

  1. INSTALL NO. 1 SELECT SPRING SEAT SHAFT SNAP RING 
    1. Coat the shift and select lever shaft with MP grease, and install a new snap ring onto the shift and select lever shaft using a brass bar and a hammer.
      Fig 1: Installing Snap Ring Onto Shift And Select Lever Shaft
      G04831926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL SELECT INNER LEVER 
    1. Coat the No. 1 select spring seat with MP grease.
    2. Using a pin punch (ø5 mm) and a hammer, install the No. 1 select spring seat, compression spring, select inner lever, and select inner lever slotted spring pin onto the shift and select lever shaft.

      Driven in depth: 

      3.0 to 4.0 mm (0.1181 to 0.1575 in.) 

      Fig 2: Installing No. 1 Select Spring Seat, Compression Spring, Select Inner Lever, And Select Inner Lever Slotted Spring Pin
      G06012997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL INNER NO. 1 SHIFT LEVER 
    1. Coat the shift interlock plate and inner No. 1 shift lever with MP grease.
    2. Using a pin punch (ø5 mm) and a hammer, install the shift interlock plate, inner No. 1 shift lever, and shift inner lever slotted spring pin onto the shift and select lever shaft.

      Driven in depth: -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) 

      Fig 3: Installing Shift Interlock Plate, Inner No. 1 Shift Lever, And Shift Inner Lever Slotted Spring Pin
      G06012998Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL INNER NO. 2 SHIFT LEVER 
    1. Coat the inner No. 2 shift lever with MP grease.
    2. Using a pin punch (ø5 mm) and a hammer, install the inner No. 2 shift lever and shift inner lever slotted spring pin onto the shift and select lever shaft.

      Driven in depth: 1.0 to 2.0 mm (0.0394 to 0.0787 in.) 

      Fig 4: Installing Inner No. 2 Shift Lever And Shift Inner Lever Slotted Spring Pin
      G06012999Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL NO. 2 SELECT SPRING SEAT 
    1. Coat the No. 2 select spring seat with MP grease.
    2. Install the No. 2 select spring seat and compression spring. Using a brass bar and a hammer, install a new E-ring onto the shift and select lever shaft.
      Fig 5: Installing No. 2 Select Spring Seat And E-Ring
      G04831930Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FLOOR SHIFT CONTROL SHAFT ASSEMBLY 
    1. Install the floor shift control shaft assembly to the selecting bellcrank support with the spring washer and nut.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      Fig 6: Locating Floor Shift Control Shaft Assembly Spring Washer And Nut
      G06012990Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL NO. 2 SELECTING BELLCRANK BUSHING 
    1. Install 2 new No. 2 selecting bellcrank bushings to the selecting bellcrank support as shown in the illustration.
      Fig 7: Locating No. 2 Selecting Bellcrank Bushings
      G06012989Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL NO. 2 SELECTING BELLCRANK DUST COVER 
    1. Install the No. 2 selecting bellcrank dust cover to the selecting bellcrank support.

      HINT:

      Position the arrow mark direction as shown in the illustration.

      Fig 8: Locating No. 2 Selecting Bellcrank Dust Cover
      G06013003Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL SELECTING BELLCRANK 
    1. Install the selecting bellcrank to the selecting bellcrank support.
      Fig 9: Locating Selecting Bellcrank
      G06012987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL NO. 2 SELECTING BELLCRANK PLATE WASHER 
    1. Install the selecting bellcrank plate washer to the selecting bellcrank with the spring washer and nut.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      Fig 10: Locating Selecting Bellcrank Plate Washer, Spring Washer And Nut
      G06012986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER 
    1. Install the No. 1 selecting bellcrank dust cover to the selecting bellcrank.
      Fig 11: Locating No. 1 Selecting Bellcrank Dust Cover
      G06012985Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL FLOOR SHIFT CONTROL BELLCRANK DUST COVER 
    1. Install the floor shift control bellcrank dust cover to the selecting bellcrank assembly.
      Fig 12: Locating Floor Shift Control Bellcrank Dust Cover
      G06012984Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002